Backlight Diffusion Layer Transmittance for LCD Uniformity

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Solution Overview

Problem

Current illumination devices for large-screen liquid crystal display devices face challenges in achieving both thinness and luminance uniformity, as increasing the number of light sources to reduce thickness leads to higher costs and potential light source deterioration, while conventional solutions that enhance luminance uniformity often compromise on light efficiency and thickness.

Innovation Solution

The illumination device features a light-emitting layer with scattered light sources and a diffusion layer where transmittance varies by distance from the sources, with directivity in light emission to reduce light intensity directly above sources, and different emission directions for multiple sources to ensure uniform illumination without increasing source count.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the number of light sources is increased to reduce thickness and improve luminance uniformity, then luminance uniformity is improved, but cost increases

Engineering Contradiction:
Improveluminance uniformityVSAvoidcost
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent applies local quality by making the diffusion layer's transmittance position-dependent. The diffusion layer has higher transmittance in regions farther from light sources and lower transmittance in regions closer to light sources, creating non-uniform local properties that compensate for the non-uniform light distribution from scattered light sources, achieving uniform luminance without increasing light source count

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the transmittance parameter of the diffusion layer as a function of position. By varying the transmittance parameter spatially (higher away from sources, lower near sources), the system compensates for the inverse-square law attenuation of light, achieving uniform illumination output without adding more light sources

Inventive Principle:
Principle #35Parameter changes

2Length of stationary object

If the distance between light sources and liquid crystal panel is shortened to reduce thickness, then thickness is reduced, but luminance uniformity deteriorates

Engineering Contradiction:
ImprovethicknessVSAvoidluminance uniformity
Core Design Contradiction:
Length of stationary objectVSIllumination intensity

Solution Approach 1:

The diffusion layer is designed with spatially varying transmittance properties where regions closer to light sources have lower transmittance and regions farther away have higher transmittance. This local quality variation compensates for the non-uniform light intensity distribution that occurs when light sources are placed close to the panel, enabling uniform luminance despite reduced thickness

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The diffusion layer acts as an intermediary element between the scattered light sources and the liquid crystal panel. It mediates the non-uniform light distribution by selectively transmitting or diffusing light based on position, converting the scattered light pattern into uniform illumination on the panel surface

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If a light-shielding layer with large density is provided directly above fluorescent light to achieve uniform illumination, then luminance uniformity is improved, but light utilization efficiency decreases

Engineering Contradiction:
Improveluminance uniformityVSAvoidlight utilization efficiency
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The diffusion layer serves as an intermediary that optically couples the scattered light sources to the display panel. Instead of using dense light-shielding layers that block and waste light, the diffusion layer mediates light distribution through controlled diffusion and position-dependent transmittance, achieving uniform illumination while preserving light utilization efficiency

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical/optical approach of using light-shielding layers (which block and waste light) with a diffusion-based approach. The diffusion layer uses optical diffusion and position-dependent transmittance to achieve uniform illumination, substituting the light-blocking mechanism with a light-redistributing mechanism that maintains efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration achieves excellent luminance uniformity and reduced thickness by optimizing light distribution and reducing light loss, making it suitable for large-screen displays without increasing the number of light sources, thus maintaining efficiency and extending light source lifespan.

Implementation Method 1

a diffusion layer which diffuses light from the light-emitting layer

Methodology Applied
Scientific EffectLight diffusion: Diffusion

Implementation Method 2

the light sources each having directivity in a light emission direction, the directivity being such that a light component in a direction parallel to a boundary surface between the light-emitting layer and the diffusion layer is larger than a light component in a direction perpendicular to the boundary surface

Methodology Applied
Scientific EffectLight emission with directivity: Light

Data Source

PatentUS7920227B2Illumination device and liquid crystal display device
Publication Date: 2011.04.05 SHARP KK
  • US7920227B2 patent drawing
  • US7920227B2 patent drawing
  • US7920227B2 patent drawing

AI summary

A liquid crystal display device (1) of the present invention includes a display panel (3) and a backlight (2) (an illumination device). The backlight (2) includes a light-emitting layer (20) in which a plurality of light sources (5) are scattered and a diffuser (7) (a diffusion layer) that is formed on the light-emitting layer and diffuses light from the light-emitting layer. The light sources (5) that are present within the light-emitting layer (20) emit light in a direction (a direction of an arrow) substantially parallel to a boundary surface between the light-emitting layer (20) and the diffuser (7). In the diffuser (7), a transmittance of light in an area (7c) close to each of the light sources is smaller than a transmittance of light in an area that is far from each of the light sources.