Transflective LCD Electrode Overlap Design

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Solution Overview

Problem

The manufacturing process for transflective LCDs often damages the reflecting electrode due to differences in material properties between reflecting and light-transmissible electrodes, leading to structural issues like tilts, cracks, and reduced yield rates.

Innovation Solution

A liquid crystal driving electrode design where the light-transmissible electrode overlaps the reflecting electrode, creating a mechanical structure that restricts displacement and protects the reflecting electrode from damage during manufacturing, thereby preventing tilts and cracks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If different manufacturing processes are used to form reflecting electrode and light-transmissible electrode, then each electrode can be optimized for its specific material properties, but the sequential manufacturing process inevitably damages the previously formed electrode

Engineering Contradiction:
Improveelectrode formation processVSAvoidelectrode structure integrity
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent combines the forming of reflecting electrode and light-transmissible electrode into a single manufacturing process step. By depositing both electrodes simultaneously or in a non-damaging sequence, the patent eliminates the need for sequential processing that causes damage to the reflecting electrode structure.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent applies preliminary protective measures by forming a protective layer or using a deposition method that prevents damage to the reflecting electrode before the light-transmissible electrode is formed. This preliminary action prevents subsequent manufacturing steps from harming the reflecting electrode structure.

Inventive Principle:
Principle #10Preliminary action

2Ease of manufacture

If cleaning and surfacing steps are performed during manufacturing, then the light-transmissible electrode can be properly formed, but the reflecting electrode structure is damaged

Engineering Contradiction:
Improveelectrode surface qualityVSAvoidreflecting electrode structure
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies different surface treatment characteristics to different regions. The light-transmissible electrode receives full cleaning and surfacing treatment, while the reflecting electrode is protected from these damaging processes. This local differentiation allows each electrode to receive the specific treatment it needs without compromising the other.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces an intermediary protective layer or deposition method that allows cleaning and surfacing steps to be performed on the light-transmissible electrode without directly exposing or damaging the reflecting electrode. This intermediary layer acts as a barrier that protects the reflecting electrode structure during necessary cleaning operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If the reflecting electrode is exposed to developing agent and stripper multiple times, then the light-transmissible electrode can be formed, but the adhesive between layers is harmed and cracks occur

Engineering Contradiction:
Improveelectrode formationVSAvoidadhesive bonding
Core Design Contradiction:
Ease of manufactureVSStrength

Solution Approach 1:

The patent merges the formation of both electrodes into a process where the reflecting electrode is not exposed to multiple cleaning and developing steps. By forming both electrodes in a coordinated manner, the patent eliminates the cumulative damage from repeated exposure to developing agents and strippers that would otherwise harm the adhesive bonding.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent applies beforehand cushioning by using a protective deposition method or protective layer that shields the reflecting electrode and its adhesive bonding from the harmful effects of multiple cleaning and developing steps. This protective measure is applied in advance to prevent adhesive degradation and crack formation.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the endurance and yield rate of the reflecting electrode layer by minimizing damage during the manufacturing process, ensuring better structural integrity and reflecting performance.

Implementation Method 1

The reflecting electrode 30 generates the light by reflecting an exterior light source or an ambient light

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

the light-transmissible electrode 50 generates the light by using backlight

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 3

Alignment behavior of the liquid crystal molecule may be controlled by changing the field between the liquid crystal driving electrode and the biased electrode

Methodology Applied
Scientific EffectLiquid crystal alignment: Liquid Crystals

Data Source

PatentUS7999890B2Liquid crystal driving electrode and a liquid crystal display using the same
Publication Date: 2011.08.16 AU OPTRONICS CORP
  • US7999890B2 patent drawing
  • US7999890B2 patent drawing
  • US7999890B2 patent drawing

AI summary

A liquid crystal driving electrode and a liquid crystal display using the same are provided. The liquid crystal driving electrode includes a substrate, a reflecting electrode layer, and a light-transmissible electrode. The substrate includes a plurality of pixels; each pixel has a reflection area and a transmission area adjacent to the reflection area. The reflecting electrode overlaps the reflecting area while the light-transmissible electrode overlaps the transmission area. The reflecting electrode has an effective margin. The light-transmissible electrode electrically connects to the reflecting electrode and extends to overlap the effective margin.