Plastic Frame Resilient Elements for LCD Front Frame Clamping

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Solution Overview

Problem

Current liquid crystal display devices require complex assembly processes using bolts or pawl structures, leading to increased labor costs and manufacturing inefficiencies due to the complexity of the front frame material and assembly time.

Innovation Solution

A liquid crystal display device design featuring a plastic frame with first and second resilient elements that clamp and retain the front frame, simplifying assembly by using flexible plates and hook-like or block-like flexible members to secure the front frame and liquid crystal panel within a receiving space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If bolts or pawl structures are used to fix the plastic frame and front frame together, then the assembly is secure and reliable, but the assembling time increases and labor costs increase

Engineering Contradiction:
Improveassembly securityVSAvoidassembling speed
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The resilient elements are designed to automatically clamp and retain the front frame through elastic deformation, eliminating the need for external fastening operations. The structure serves itself by using the inherent elasticity of the material to achieve both security and speed.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the traditional mechanical fastening system (bolts or pawls) with an elastic retention system. The resilient elements use elastic deformation to create clamping force, substituting complex mechanical fastening operations with a simpler elastic mechanism.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If bolts or pawl structures are used to fix the plastic frame and front frame together, then the assembly is secure and reliable, but the manufacturing operation becomes complicated and costs increase

Engineering Contradiction:
Improveassembly securityVSAvoidmanufacturing operation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The resilient elements are integrated directly into the plastic frame structure, merging the fastening function with the structural component. This eliminates the need for separate fastening parts and simplifies the manufacturing process while maintaining assembly security.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated resilient elements automatically perform the fastening function through elastic deformation, eliminating the need for complex manual or mechanical fastening operations. The structure serves itself by using the inherent elasticity of the material to achieve both security and speed.

Inventive Principle:
Principle #25Self-service

3Reliability

If complex fastening structures are used, then the front frame can be securely retained, but the material usage and manufacturing cost increase

Engineering Contradiction:
Improvefront frame retentionVSAvoidmaterial usage
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent uses flexible resilient elements that can be formed as thin, lightweight structures. These flexible elements provide sufficient clamping force through elastic deformation while using minimal material compared to rigid fastening structures like bolts or pawls.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The resilient elements utilize elastic deformation parameters to achieve retention. By changing the physical state of the material from rigid to elastic, the system achieves secure retention with reduced material usage, as the elastic properties provide the necessary clamping force without requiring thick or heavy structures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design simplifies the assembly process, reduces material usage in the front frame, and lowers manufacturing costs by using resilient elements to securely hold the front frame and liquid crystal panel in place.

Implementation Method 1

The plastic frame comprises first resilient elements and second resilient elements, wherein the first resilient elements are arranged to be spaced from the support wall and extend from the sidewall toward the center of the plastic frame and the second resilient elements are formed on the support wall. The first resilient elements and the second resilient elements resiliently clamp and retain an edge of the front frame.

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS8823899B2Liquid crystal display device and plastic frame thereof
Publication Date: 2014.09.02 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US8823899B2 patent drawing
  • US8823899B2 patent drawing
  • US8823899B2 patent drawing

AI summary

The present invention provides a liquid crystal display device, which includes a front frame and a plastic frame. The plastic frame forms a receiving space. The front frame is received in the receiving space. The plastic frame includes first resilient elements and second resilient elements. The first resilient elements and the second resilient elements resiliently clamp and retain an edge of the front frame. The present invention also provides a plastic frame of liquid crystal display device. With the above arrangement, the liquid crystal display device and the plastic frame thereof use the first resilient elements and the second resilient elements of the plastic frame to clamp an edge of the front frame so as to simplify an assembling operation of the liquid crystal display device, improve manufacturing efficiency, and saving material of the front frame, thereby reducing the manufacturing cost of the liquid crystal display device.