Two-Piece LCD Projector Optical System Blue Beam Management

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Solution Overview

Problem

Conventional two-piece LCD projectors face limitations in output brightness due to higher losses and photochemical/electrochemical damages from excessive blue light, which reduces the projector's durability and efficiency.

Innovation Solution

A two-piece LCD projector optical system with an independent blue beam channel and reduced masking losses, utilizing a light valve electric driver to decode and separate blue, red, and green field images, and combining red and green beams to minimize blue beam quantity and exposure to optical materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the blue beam quantity is increased to improve output brightness, then the projector brightness is improved, but photochemical and electrochemical damages to optical materials increase significantly

Engineering Contradiction:
Improveoutput brightnessVSAvoidphotochemical and electrochemical damages
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent divides the blue beam transmission path into two separate channels: one through the LCD light valve with blue sub-pixels and another through the black and white LCD light valve. This segmentation allows optimization of each channel's transmission efficiency independently, reducing the total blue beam quantity needed while maintaining brightness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent combines the blue beam transmission through both the color LCD light valve and the black and white LCD light valve, utilizing their respective advantages. The black and white LCD light valve has higher transmission efficiency for blue light, compensating for the losses in the color LCD light valve's blue sub-pixels.

Inventive Principle:
Principle #5Merging (Combining)

2Stability of the object's composition

If the LCD light valve with red and blue sub-pixels is used to transmit blue beam, then the white balance is maintained, but masking loss from black matrix and sub-pixels reduces transmission efficiency to about 31.3%

Engineering Contradiction:
Improvewhite balanceVSAvoidblue beam transmission efficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent introduces a black and white LCD light valve as an intermediary component specifically for blue beam transmission. This intermediary has higher transmission efficiency (74.5% vs 31.3%) and compensates for the losses in the color LCD light valve, while the color LCD light valve maintains white balance through its blue sub-pixels.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly reduces blue beam losses and damages, increasing projector brightness and lifespan while maintaining white balance, thus enhancing user satisfaction and product competitiveness.

Implementation Method 1

the red sub-pixel R' is for resisting the blue beam in the illuminating beam and transmitting the red beam, while the blue sub-pixel B' is for resisting the red beam in the illuminating beam and transmitting the blue beam

Methodology Applied
Scientific EffectLight absorption and transmission: Absorption (EM radiation)

Implementation Method 2

the beams are combined through the beam combiner 3' and projected through the projection lens 6'

Methodology Applied
Scientific EffectOptical reflection and transmission: Reflection

Data Source

PatentUS11385510B1Two-piece LCD projector optical system
Publication Date: 2022.07.12 NANHUA INTELLIGENT PRECISION MACHNE (SHENZHEN) CO LTD
  • US11385510B1 patent drawing
  • US11385510B1 patent drawing
  • US11385510B1 patent drawing

AI summary

A two-piece LCD (Liquid Crystal Display) projector optical system includes a LCD light valve with red and green sub-pixels, a black and white LCD light valve, an illumination device with a red-green combined beam, an illumination device with a blue beam, a beam combiner, a projection lens and a light valve electric driver. The emitted red-green combined beam passes through the LCD light valve and then is transmitted to the beam combiner; the emitted blue beam passes through the black and white LCD light valve and then is transmitted to the beam combiner; the beam combiner combines the beams from the LCD light valve and the black and white LCD light valve, and then the combined beam is transmitted to the projection lens. The optical system lengthens a service life of the projector, improves an output brightness of the projector, and increases satisfaction of users.