LCD Projector Optical System Polarization Reuse

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Solution Overview

Problem

Conventional LCD projector optical systems have low light utilization efficiency, typically below 3.5%, due to etendue overflow and inefficient light reflection, leading to high power consumption and limited performance.

Innovation Solution

An LCD projector optical system comprising an LED light source, a transflective plate, a condensing device, a polarization modulation plate, a brightness-increasing polarizing plate, an LCD light valve, and a projection lens, where the transflective plate has a light-transmitting and reflecting portion to separate and reutilize polarized light, and focusing lenses to optimize light path and reduce etendue overflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional single LCD projector optical system is used, then device complexity is low, but light utilization efficiency is below 3.5% and power consumption is high

Engineering Contradiction:
Improvelight utilization efficiencyVSAvoidoptical system structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The optical system is segmented into multiple functional modules: LED light source module, condensing device module, polarization conversion module (with first and second 1/4 wave plates and reflective polarizer), LCD light valve module, and projection lens module. This segmentation allows each module to be optimized independently for light efficiency while maintaining overall system manageability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A transflective plate is introduced as an intermediary component between the condensing device and LCD light valve. This plate reflects unused polarized light back through the polarization conversion system to the LCD light valve, mediating the light path to reduce energy loss and improve light utilization efficiency from below 3.5% to above 7%.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Illumination intensity

If etendue overflow is allowed in condensing device, then device complexity is reduced, but light reaching LCD light valve decreases and heat increases

Engineering Contradiction:
Improvelight reaching LCD light valveVSAvoidheat of LCD light valve
Core Design Contradiction:
Illumination intensityVSTemperature

Solution Approach 1:

The etendue parameters of the optical system are carefully controlled and matched. The condensing device is designed with specific etendue values that match the LCD light valve's acceptance angle and area, preventing etendue overflow. This parameter matching ensures maximum light transmission efficiency while minimizing heat generation at the LCD light valve.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If reflective polarizer is used without etendue control, then polarization conversion is achieved, but light reflected cannot be reused and heat is greatly increased

Engineering Contradiction:
Improveheat of LCD light valveVSAvoidlight utilization rate
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The optical system establishes a continuous light circulation path. Light reflected by the reflective polarizer is continuously redirected back through the polarization conversion system and reused by the LCD light valve multiple times. This continuous circulation maximizes light utilization and minimizes energy waste as heat, achieving light utilization rates exceeding 7%.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Significantly improves light utilization efficiency by over double, reducing power consumption while maintaining brightness, through effective polarization conversion and light path optimization.

Implementation Method 1

an LED light source

Methodology Applied
Scientific EffectLight emission: Light

Implementation Method 2

the transflective plate has a light-transmitting and reflecting portion to separate and reutilize polarized light

Methodology Applied
Scientific EffectPolarization separation: Polarisation

Implementation Method 3

a condensing device, a first focusing lens... and focusing lenses to optimize light path and reduce etendue overflow

Methodology Applied
Scientific EffectLight condensing: Focusing

Implementation Method 4

a polarization modulation plate... through effective polarization conversion and light path optimization

Methodology Applied
Scientific EffectPolarization conversion: Polarisation

Implementation Method 5

a brightness-increasing polarizing plate

Methodology Applied
Scientific EffectPolarization filtering: Polarisation

Implementation Method 6

an LCD light valve

Methodology Applied
Scientific EffectLiquid crystal optical modulation: Liquid Crystals

Implementation Method 7

a projection lens

Methodology Applied
Scientific EffectLight focusing and projection: Focusing

Data Source

PatentUS11169432B2LCD projector optical system and projection method
Publication Date: 2021.11.09 NANHUA INTELLIGENT PRECISION MACHNE (SHENZHEN) CO LTD
  • US11169432B2 patent drawing
  • US11169432B2 patent drawing
  • US11169432B2 patent drawing

AI summary

An LCD projector optical system includes: an LED light source, a transflective plate, a condensing device, a first focusing lens, a polarization modulation plate, a brightness-increasing polarizing plate, an LCD light valve, a field lens, a reflector, and a projection lens, which are all arranged sequentially along a light travel direction; wherein the transflective plate has a light-transmitting portion and a reflecting portion. Light from the LED light source enters the condensing device from the light-transmitting portion, and then transmitted light and reflected light in illumination light are separated by the brightness-increasing polarizing plate. A beam of polarized light useless for the LCD light valve is reflected back and condensed by the first focusing lens and the condensing device on the reflection portion and the light-transmitting portion of the transflective plate, and then reflected back to the brightness-increasing polarizing plate through the reflection portion and the light-transmitting portion.