LCD Repair Line Framework Routing Inside IC Chip

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Solution Overview

Problem

In large-scaled liquid crystal display panels, the increased routing path of repair lines leads to higher signal impedance, resulting in signal attenuation and increased manufacturing costs, posing a challenge for maintaining image quality and reducing costs.

Innovation Solution

The repair line framework involves routing part of the repair line inside the integrated circuit chip and positioning it under the black matrix within the display region, reducing the routing length and impedance of the repair line, while keeping it unnoticeable and minimizing the substrate area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the routing path of repair lines is increased to cover larger display areas, then the coverage area is improved, but the signal impedance increases and signal attenuation worsens

Engineering Contradiction:
Improvecoverage areaVSAvoidsignal transmission quality
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent introduces integrated circuit chips as intermediary components that contain buffer circuits. These buffers act as signal regeneration stations along the repair line path, receiving attenuated signals and retransmitting them with restored strength, thereby enabling long-distance signal transmission without quality degradation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent transitions the repair line routing from a two-dimensional surface path on the substrate to a three-dimensional path that penetrates through the substrate and utilizes the internal wiring layers of integrated circuit chips, effectively shortening the physical routing length while maintaining coverage

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If the routing length of repair line is increased to achieve comprehensive coverage, then the coverage is improved, but the impedance increases and manufacturing cost increases

Engineering Contradiction:
Improvecoverage areaVSAvoidmanufacturing cost
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The integrated circuit chips serve multiple functions: they provide buffer circuits for signal regeneration, contain internal wiring that acts as repair line segments, and integrate control logic. This multi-functionality reduces the need for separate dedicated repair line components, thereby lowering overall manufacturing cost despite enhanced coverage capabilities

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Manufacturing precision

If the repair line is routed outside the display region, then the display quality is improved, but the routing length increases and impedance increases

Engineering Contradiction:
Improvedisplay qualityVSAvoidrouting length
Core Design Contradiction:
Manufacturing precisionVSLength of stationary object

Solution Approach 1:

Instead of routing repair lines along the conventional external path around the display region edges, the patent inverts the approach by routing lines through the internal layers of the substrate and utilizing the vertical dimension through chip penetration, thereby shortening the effective routing length while maintaining display quality

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS8179495B2Repair line framework of liquid crystal display
Publication Date: 2012.05.15 AU OPTRONICS CORP
  • US8179495B2 patent drawing
  • US8179495B2 patent drawing
  • US8179495B2 patent drawing

AI summary

A repair line framework of liquid crystal display is provided. By disposing part of the repair line inside the integrated circuit chip so that the routing of part of the repair line will penetrate through the integrated circuit chip before returning to the panel, or by routing part of the repair line disposed on the substrate within the display region so that the routing is positioned under the black matrix of the color filter, the routing length of the repair line is shortened and the impedance of the repair line is reduced.