LCD Repair Lines on Color Filter Substrate

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Solution Overview

Problem

Conventional LCD panels face challenges with high resistance and power consumption due to lengthy repair lines that are disposed outside the display area, leading to reduced success rates in repairing open circuits and limited space for additional repair lines.

Innovation Solution

The repair lines are formed on a separate color filter substrate instead of the TFT substrate, allowing for shorter lengths identical to the data lines, reducing resistance and enabling more efficient signal transmission and increased repair capability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If repair lines are disposed outside the display area on the TFT substrate, then signal transmission backup is provided, but the transmission route becomes too long causing high resistance and RC delay effect

Engineering Contradiction:
Improvesignal transmission backupVSAvoidtransmission route length
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent moves the repair lines from the TFT substrate to the color filter substrate, utilizing a different spatial dimension (the opposite substrate) to create a parallel transmission route. This dimensional shift allows the repair lines to follow the same geometric path as the data lines without being constrained by the TFT substrate layout, thereby reducing transmission route length while maintaining signal transmission backup capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If repair lines are disposed outside the display area, then signal backup is achieved, but power consumption increases due to long transmission route

Engineering Contradiction:
Improvesignal transmission backupVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

By relocating repair lines to the color filter substrate, the patent creates a parallel transmission path that mirrors the data line geometry. This dimensional relocation reduces the transmission route length, which directly decreases the resistance and RC delay effect, thereby reducing power consumption while maintaining the signal backup function.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of repair

If repair lines are disposed on the TFT substrate, then repair capability is provided, but space for additional repair lines is limited

Engineering Contradiction:
Improverepair capabilityVSAvoidspace for repair lines
Core Design Contradiction:
Ease of repairVSArea of stationary object

Solution Approach 1:

The patent utilizes the color filter substrate as an additional dimensional space for routing repair lines. This substrate provides ample area outside the display region, enabling the placement of multiple repair lines without constraining the TFT substrate layout or display area. The color filter substrate's larger available space allows for enhanced repair capability with multiple parallel repair routes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of repair

If laser welding method is used to connect data line to repair line, then open circuit repair is achieved, but transmission route becomes too long causing high resistance

Engineering Contradiction:
Improveopen circuit repairVSAvoidresistance loss
Core Design Contradiction:
Ease of repairVSLoss of energy

Solution Approach 1:

By forming repair lines on the color filter substrate that parallel the data lines on the TFT substrate, the patent creates a direct geometric correspondence between the two. When laser welding connects data lines to repair lines, the transmission route follows this parallel path, which is significantly shorter than routing through the display area boundaries. This reduces resistance loss while maintaining open circuit repair capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS8026993B2Display panel having repair lines and signal lines disposed at different substrates
Publication Date: 2011.09.27 AU OPTRONICS CORP
  • US8026993B2 patent drawing
  • US8026993B2 patent drawing
  • US8026993B2 patent drawing

AI summary

A liquid crystal display panel includes a repair line for substituting open-circuited signal lines. Signal lines are disposed over a first side of a first substrate of the liquid crystal display panel for data transmission. Repair lines are disposed over a first side of a second substrate of the liquid crystal display panel for substituting open-circuited signal lines. The first side of the first substrate faces the first side of the second substrate. A liquid crystal layer is disposed between the first and second substrates of the liquid crystal panel.