Liquid Crystal Display Device Using Single Lambda/2 Film

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Solution Overview

Problem

Color-super twisted nematic (STN) mode liquid crystal display devices require multiple compensation films to enhance optical properties, increasing manufacturing costs without guaranteeing high display quality due to their passive nature and lack of thin film transistors.

Innovation Solution

A liquid crystal display device with a thin film transistor on one substrate and an electrically controlled birefringence (ECB) mode liquid crystal layer between substrates, utilizing a single λ/2 film as compensation between polarizing layers, along with anti-glare and anti-reflection coatings, to improve optical properties and reduce manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If multiple compensation films are used in color-STN mode liquid crystal display devices, then optical properties are improved, but manufacturing costs increase

Engineering Contradiction:
Improveoptical propertiesVSAvoidmanufacturing costs
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent extracts and eliminates the need for multiple compensation films by introducing a reflective region that uses the substrate's back surface as a reflector. This removes the requirement for complex compensation film stacks while maintaining optical performance, directly resolving the contradiction between optical quality and manufacturing cost.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using multiple compensation films to achieve the desired optical effect, the patent inverts the approach by using a reflective region that leverages the back surface of the substrate. This inverted design achieves superior optical properties with fewer components, thereby reducing manufacturing costs.

Inventive Principle:
Principle #13The other way round (Inversion)

2Ease of manufacture

If color-STN mode liquid crystal display devices are used, then manufacturing costs are reduced, but display quality does not improve

Engineering Contradiction:
Improvemanufacturing costsVSAvoiddisplay quality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent merges the transmissive and reflective regions within a single liquid crystal panel, allowing the device to achieve high display quality through the reflective region while maintaining cost-effectiveness. This combination enables the panel to deliver superior optical properties without requiring multiple separate components or complex compensation film structures.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved display quality and reduced manufacturing costs by optimizing the liquid crystal panel's structure and optical units, achieving better transmittance, reflection, and viewing angle characteristics compared to conventional color-STN mode devices.

Implementation Method 1

a liquid crystal layer interposed between the first and second substrates and being in an electrically controlled birefringence (ECB) mode

Methodology Applied
Scientific EffectElectrically controlled birefringence (ECB): Birefringence

Implementation Method 2

a compensation film interposed between the second substrate and the second polarizing layer, the compensation film having a single λ/2 film

Methodology Applied
Scientific EffectWave plate (λ/2 film): Birefringence

Implementation Method 3

a first optical unit attached to an external surface of the first substrate and having a first polarizing layer, and a second optical unit attached to an external surface of the second substrate and having a second polarizing layer

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 4

a reflective metal layer defining the reflective region

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS7973892B2Liquid crystal display device
Publication Date: 2011.07.05 SAMSUNG DISPLAY CO LTD
  • US7973892B2 patent drawing
  • US7973892B2 patent drawing
  • US7973892B2 patent drawing

AI summary

A liquid crystal display device includes a liquid crystal panel including a first substrate having a thin film transistor and forming a transmissive region and a reflective region thereon, a second substrate facing the first substrate and a liquid crystal layer interposed between the first and second substrates and being in an electrically controlled birefringence (ECB) mode, a first optical unit attached to an external surface of the first substrate and having a first polarizing layer, and a second optical unit attached to an external surface of the second substrate and having a second polarizing layer and a compensation film interposed between the second substrate and the second polarizing layer, the compensation film having a single λ/2 film.