Liquid Crystal Display Spacer and Light-Shielding Layer Crossing Region

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Solution Overview

Problem

In liquid crystal displays, the alignment of liquid crystal molecules is disordered near columnar spacers, leading to reduced aperture area and degraded contrast due to the light-shielding layer overlapping the spacers, which affects the display quality and aperture ratio.

Innovation Solution

A liquid crystal display configuration with a light-shielding layer and spacers arranged such that the spacers overlap crossing regions of the light-shields, including exposed regions outside the light-shielding layer, to maintain a gap between substrates while minimizing the area contributing to display degradation, thereby improving adhesion and aperture ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a light-shielding layer is disposed to overlap the columnar spacer and its surroundings, then the alignment disorder of liquid crystal molecules is suppressed, but the area of the opening portion decreases

Engineering Contradiction:
Improvealignment order of liquid crystal moleculesVSAvoidarea of opening portion
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The light-shielding layer is selectively positioned only at the crossing regions where liquid crystal alignment disorder occurs, rather than uniformly covering the entire spacer area. This localized approach suppresses alignment disorder at critical points while preserving the opening portion area in non-critical regions.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The light-shielding layer is divided into multiple discrete light-shields arranged in a matrix pattern, with each light-shield corresponding to a specific crossing region. This segmentation allows the light-shielding function to be applied only where needed, minimizing the impact on the overall opening portion area.

Inventive Principle:
Principle #1Segmentation

2Strength

If the columnar spacer is overlaid on the pixel electrodes, then adhesion with the substrates is enhanced, but the liquid crystal molecule alignment becomes disordered near the spacer

Engineering Contradiction:
Improveadhesion between spacer and substrateVSAvoidalignment order of liquid crystal molecules
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The light-shielding layer acts as an intermediary element positioned between the spacer and the liquid crystal molecules. It suppresses the alignment disorder caused by the spacer's presence while allowing the spacer to maintain its adhesion-enhancing position on the pixel electrodes.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If the light-shielding layer overlaps the columnar spacer, then display degradation is reduced, but the aperture ratio decreases

Engineering Contradiction:
Improvedisplay qualityVSAvoidaperture ratio
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The light-shielding function is applied locally only at crossing regions where display degradation occurs due to liquid crystal alignment disorder. This selective application maintains display quality in critical areas while preserving the aperture ratio in non-critical areas.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The light-shielding layer is segmented into discrete light-shields positioned at specific crossing regions, rather than forming a continuous overlay. This segmentation minimizes the total area occupied by the light-shielding layer, thereby preserving the aperture ratio while still addressing display quality issues at critical locations.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11747681B2Liquid crystal display
Publication Date: 2023.09.05 MAGNOLIA WHITE CORP
  • US11747681B2 patent drawing
  • US11747681B2 patent drawing
  • US11747681B2 patent drawing

AI summary

According to one embodiment, a liquid crystal display comprising a first substrate, a second substrate opposed the first substrate, a liquid crystal layer between the first substrate and the second substrate, a light-shielding layer including a first light-shield formed along a first direction and a second light-shield formed along a second direction and crossing the first light-shield, and a spacer which maintains a gap between the first substrate and the second substrate, the spacer overlapping a crossing region where the first light-shield and the second light-shield cross each other and including an exposed region outside the light-shielding layer in a planar view.