Storage Electrode Line Segmentation for LCD Short Circuit Repair

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Solution Overview

Problem

Liquid crystal display devices often experience short circuits between wires, such as data lines and storage electrode lines, which can lead to defects that prevent image display, and existing methods are inadequate for effectively addressing these issues during manufacturing.

Innovation Solution

A display device design featuring a mesh-structured storage electrode line with specific horizontal and vertical portions that are not directly connected, allowing for incising at short-circuited points to isolate the defect, and a method for repairing short circuits by incising the storage electrode line at the points of contact with data lines to prevent voltage transmission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the storage electrode line is designed as a continuous mesh structure to ensure uniform voltage distribution, then voltage distribution uniformity is improved, but short circuit defects between data lines and storage electrode lines increase

Engineering Contradiction:
Improvevoltage distribution uniformityVSAvoidshort circuit defect rate
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The storage electrode line is divided into multiple separate line segments rather than a continuous mesh structure. Each segment can be independently positioned and connected, allowing voltage distribution while reducing the probability of short circuits with data lines. The segmentation breaks the continuous conductive path that would otherwise intersect with data lines, resolving the contradiction between voltage uniformity and short circuit prevention.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Contact holes are introduced as intermediary structures to connect the segmented storage electrode lines. These contact holes act as controlled interfaces that maintain electrical connectivity between segments while allowing precise positioning to avoid short circuits with data lines. The intermediary structure enables voltage distribution through segmented paths without the continuous mesh that causes short circuits.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the storage electrode line is incised at short-circuited points to isolate defects, then short circuit defects are fixed, but manufacturing complexity increases

Engineering Contradiction:
Improveshort circuit defect fixationVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The storage electrode line is designed with predetermined incision patterns during the manufacturing process, rather than requiring post-manufacturing repair. The incisions are built into the structure in advance at locations that can isolate short circuit defects while maintaining overall electrical connectivity. This preliminary action transforms defect isolation from a complex repair process into a standard manufacturing feature.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The incised portions of the storage electrode line are deliberately removed or isolated at specific locations to create defect containment zones. When a short circuit occurs, the incised sections can be discarded or isolated while the remaining connected portions continue to function. This approach allows defect isolation without requiring complete replacement of the storage electrode line, reducing overall manufacturing complexity.

Inventive Principle:
Principle #34Discarding and recovering

Data Source

PatentUS11327377B2Display device and repairing method thereof
Publication Date: 2022.05.10 SAMSUNG DISPLAY CO LTD
  • US11327377B2 patent drawing
  • US11327377B2 patent drawing
  • US11327377B2 patent drawing

AI summary

A display device includes: a pixel electrode; and a storage electrode line surrounding the pixel electrode. The storage electrode line includes a first horizontal portion at a lower portion of the pixel electrode and extending in a first direction, a second horizontal portion at an upper portion of the pixel electrode and extending in the first direction, a first vertical portion extending toward the second horizontal portion from the first horizontal portion, and a second vertical portion extending toward the first horizontal portion from the second horizontal portion. The first horizontal portion and the second horizontal portion are electrically connected to each other and receive a same voltage, and the first vertical portion is not directly connected to the second horizontal portion, and/or the second vertical portion is not directly connected to the first horizontal portion.