LCD Panel Substrate Coupling Structure for Waterproof Sealing

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Solution Overview

Problem

LCDs without a planarization layer suffer from poor waterproofing and weak structural integrity due to increased vulnerability to external water/moisture and reduced connection force between the array substrate and the color filter substrate.

Innovation Solution

Incorporating a first connection element in the passivation layer and a colloid layer that couples the array substrate to the color filter substrate, enhancing the connection between the two substrates and improving waterproofing and robustness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the planarization layer is omitted to reduce production time, then productivity is improved, but waterproofing and structural strength deteriorate

Engineering Contradiction:
Improveproduction timeVSAvoidwaterproofing
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention divides the connection structure into multiple segments: connection holes penetrating the passivation layer, colloid material filling these holes, and protrusions extending from the color filter substrate. This segmented approach creates multiple barriers against water/moisture penetration while maintaining structural integrity without requiring a planarization layer

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The colloid material serves as an intermediary substance that fills the connection holes and bonds the array substrate and color filter substrate together. This intermediary provides both mechanical strength and waterproofing functionality, compensating for the omitted planarization layer

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the planarization layer is omitted to reduce production time, then productivity is improved, but connection force between substrates deteriorates

Engineering Contradiction:
Improveproduction timeVSAvoidconnection force
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The protrusions extending from the color filter substrate into the connection holes create a curved, interlocking geometry that enhances mechanical bonding. This curved structure increases the contact area and bonding strength between substrates, compensating for the omitted planarization layer

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The invention uses a composite structure combining the passivation layer, colloid material, and protrusions to achieve both mechanical strength and waterproofing. This composite approach replaces the functional roles previously fulfilled by the planarization layer

Inventive Principle:
Principle #40Composite materials

Data Source

PatentUS11886064B2Display panel and display device
Publication Date: 2024.01.30 WUHAN CHINA STAR OPTOELECTRONICS TECH CO LTD
  • US11886064B2 patent drawing
  • US11886064B2 patent drawing
  • US11886064B2 patent drawing

AI summary

The present application provides a display panel and a display device. The display panel includes an array substrate, a color filter substrate, and a colloid layer. The array substrate includes a thin film transistor layer and a passivation layer. The passivation layer includes at least one first connection element. The color filter substrate is disposed opposite to the array substrate. The colloid layer is arranged between the passivation layer and the color filter substrate, the colloid layer is connected to the first connection element, and the colloid layer and the first connection element couple the array substrate to the color filter substrate.