Reusable LCD Wiring Structure with Switching Transistor

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Solution Overview

Problem

Current liquid crystal display (LCD) inspection systems incur high production costs as they are discarded after yield rate inspection, necessitating a cost-effective solution for reusing the inspection infrastructure.

Innovation Solution

A wiring structure for LCDs featuring RGB signal lines, signal control lines, and a switching line with a semiconductor-based switching transistor that controls connections and disconnections between the signal lines, allowing for reusable inspection and touch panel functionality without the need for laser cutting.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the current inspection system is discarded after yield rate inspection, then the inspection function is completed, but the production cost increases

Engineering Contradiction:
Improveinspection function completionVSAvoidproduction cost
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The patent applies the discarding and recovering principle by enabling the inspection system to be reused after yield rate inspection. The wiring structure allows the inspection system to perform both yield rate inspection and subsequent touch panel functionality inspection, recovering the value of the inspection system instead of discarding it after single-use inspection.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The patent implements universality by designing the wiring structure to serve multiple functions. The same wiring structure is used for both yield rate inspection (short bar technology) and touch panel functionality inspection, eliminating the need for separate inspection systems and reducing overall production costs.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If laser cutting is used to disconnect signal lines after inspection, then the inspection system can be separated, but the manufacturing complexity and cost increase

Engineering Contradiction:
Improveinspection system separationVSAvoidmanufacturing complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent applies the extraction principle by removing the need for laser cutting through the switching transistor mechanism. The inspection system can be electrically disconnected via the switching transistor controlled by control signals, extracting the separation function from the physical cutting process and eliminating manufacturing complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of substance

If the wiring structure is designed for reusable inspection, then production cost is reduced, but the device complexity increases

Engineering Contradiction:
Improveproduction costVSAvoidwiring structure complexity
Core Design Contradiction:
Loss of substanceVSDevice complexity

Solution Approach 1:

The patent uses the switching transistor as an intermediary element between the inspection system and the display panel circuitry. This intermediary component enables reusable inspection functionality through electrical control without requiring complex reconfigurable wiring, managing device complexity while achieving cost reduction.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces manufacturing costs by enabling the reuse of the wiring structure for inspection and touch panel control, eliminating the need for laser cutting and enhancing operational convenience.

Implementation Method 1

the switching transistor comprises a control terminal for receiving a control signal, and controls a connection or a disconnection between the three signal control lines and the RBG signal lines according to the control signal

Methodology Applied
Scientific EffectField-effect transistor switching:

Data Source

PatentUS9542057B2Wiring structure and display panel having the same
Publication Date: 2017.01.10 TCL CHINA STAR OPTOELECTRONICS TECHNOLOGY CO LTD
  • US9542057B2 patent drawing
  • US9542057B2 patent drawing
  • US9542057B2 patent drawing

AI summary

A wiring structure and a display panel are provided, and have red, green, and blue (RGB) signal lines; three signal control lines; and a switching line having a switching transistor disposed thereon. Each of the RGB lines has a terminal connecting correspondingly to the switching transistor, and connects correspondingly with the signal control lines through the switching transistor. The switching transistor comprises a control terminal for receiving a control signal, and controls the connection or disconnection between the three signal control lines and the RGB lines according to the control signal. The wiring structure can be used as an inspection system for the display panel.