LDH-like Compound Separator for Zinc Battery Dendrite Control

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Solution Overview

Problem

Secondary zinc batteries face short circuits due to zinc dendrite penetration through conventional separators, which reduces their service life, and existing LDH separators provide only partial prevention.

Innovation Solution

An LDH-like compound separator with a porous polymeric substrate and a hydroxide ion-conductive LDH-like compound that plugs pores and flattens remaining pores, preventing zinc dendrite growth by diverting them along non-parallel paths, enhancing alkali resistance and ion conductivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional separators are used, then the battery structure is simple, but zinc dendrites penetrate through the separator causing short circuits

Engineering Contradiction:
Improveshort circuit preventionVSAvoidseparator structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The separator is constructed as a composite material consisting of a porous substrate combined with an LDH-like compound coating. The porous substrate provides mechanical strength and flexibility, while the LDH-like compound layer provides hydroxide ion conductivity and dendrite blocking functionality. This composite structure resolves the contradiction by integrating multiple functions into a single separator component without significantly increasing overall device complexity.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The separator utilizes a porous substrate with controlled pore structure that allows hydroxide ion transport while physically blocking zinc dendrite penetration. The porous structure is optimized to maintain ion conductivity pathways while creating tortuous paths that prevent direct dendrite growth through the separator, thereby improving reliability without requiring excessive structural complexity.

Inventive Principle:
Principle #31Porous materials

2Reliability

If LDH separator is used to block zinc dendrites, then short circuit prevention is improved, but hydroxide ion conductivity is reduced

Engineering Contradiction:
Improvedendrite blockingVSAvoidion conductivity
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The separator design implements local quality differentiation where the porous substrate provides the primary dendrite blocking function with its physical structure, while the LDH-like compound coating provides localized hydroxide ion conductivity enhancement. This spatial differentiation of functions allows each component to optimize its specific role without compromising the other, resolving the contradiction between dendrite blocking and ion conductivity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The LDH-like compound modifies the physical and chemical parameters of the separator surface, creating a layer with optimized pore size distribution and surface properties that simultaneously enhances dendrite blocking capability and maintains hydroxide ion transport. By adjusting the coating thickness, pore structure, and chemical composition, the separator achieves both improved reliability and preserved ion conductivity.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If pores are completely plugged to prevent dendrite growth, then dendrite blocking is improved, but ion transport is hindered

Engineering Contradiction:
Improvedendrite resistanceVSAvoidion transport efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

Instead of completely plugging the pores, the separator applies partial action by coating the pore surfaces with LDH-like compound while leaving the pore channels partially open. This partial coverage is sufficient to block dendrite penetration paths while maintaining adequate pathways for hydroxide ion transport, thereby resolving the contradiction between dendrite resistance and ion transport efficiency.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The solution transitions from a one-dimensional pore plug approach to a multi-dimensional structure where the LDH-like compound forms a coating layer on the pore walls. This creates a three-dimensional network that blocks dendrites through the coating barrier while allowing ions to transport through the remaining pore space, effectively resolving the contradiction by adding structural dimensionality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The LDH-like compound separator effectively prevents short circuits and improves the service life of secondary zinc batteries by ensuring high hydroxide ion conductivity and alkali resistance, while maintaining flexibility and strength.

Implementation Method 1

layered double hydroxide (LDH) separators that selectively permeate hydroxide ions while blocking the penetration of zinc dendrites

Methodology Applied
Scientific EffectIon Exchange: Ion Exchange

Implementation Method 2

hydroxide ion-conductive LDH-like compound that plugs pores and flattens remaining pores, preventing zinc dendrite growth

Methodology Applied
Scientific EffectPermeation: Permeation

Implementation Method 3

An LDH-like compound separator with a porous polymeric substrate and a hydroxide ion-conductive LDH-like compound that plugs pores

Methodology Applied
Scientific EffectPhysical Containment: Physical Containment

Data Source

PatentUS20230231153A1LDH-like compound separator and secondary zinc battery
Publication Date: 2023.07.20 NGK INSULATORS LTD
  • US20230231153A1 patent drawing
  • US20230231153A1 patent drawing
  • US20230231153A1 patent drawing

AI summary

Provided is an LDH-like compound separator including a porous substrate made of a polymeric material and an LDH-like compound plugging pores in the porous substrate. The LDH-like compound separator has a plurality of remaining flattened pores, longitudinal directions of the pores being non-parallel to a thickness direction of the LDH-like compound separator.