LDMOS Field Plate Structure for Hot Carrier and Breakdown Control

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Solution Overview

Problem

Existing power metal-oxide-semiconductor field-effect transistors (MOSFETs), particularly laterally-diffused metal-oxide semiconductor (LDMOS) transistors, face challenges in managing high electric fields, which can lead to hot carrier effects and reduced breakdown voltages.

Innovation Solution

The development of a p-type LDMOS (PLDMOS) device with a field plate adapted to distribute the electric field more evenly, reducing its peak value on the drain side, integrated into a smart power integrated circuit using a bipolar-complementary metal oxide semiconductor (CMOS)-double diffused metal oxide semiconductor (DMOS) process technology.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional LDMOS transistor structure is used, then high power output is achieved, but peak electric field concentration occurs leading to hot carrier effects and reduced breakdown voltage

Engineering Contradiction:
Improvepower outputVSAvoidhot carrier effects
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

A field plate electrode is introduced as an intermediary structure between the drain electrode and the gate electrode. This field plate distributes the electric field more evenly across the drain region, reducing peak electric field concentration that causes hot carrier effects. The field plate acts as a mediator that modifies the electric field distribution without directly interfering with the high power output function of the conventional LDMOS structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The field plate extends in the lateral dimension beyond the gate electrode, creating an extended electric field control region. This dimensional extension allows the electric field to be distributed over a larger area, reducing peak field concentration at the drain while maintaining the vertical current flow path necessary for high power output.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Power

If conventional LDMOS transistor structure is used, then high current handling capability is achieved, but breakdown voltage is reduced due to electric field concentration

Engineering Contradiction:
Improvecurrent handling capabilityVSAvoidbreakdown voltage
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The field plate serves as a mediator structure that redistributes the electric field in the drain region. By introducing this intermediate electrode, the peak electric field that would normally cause premature breakdown is reduced, thereby increasing the breakdown voltage while preserving the high current handling capability of the LDMOS transistor.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The field plate modifies the electric field distribution parameter in the drain region by extending the field control laterally. This parameter change in electric field distribution reduces peak field concentration, thereby increasing breakdown voltage without compromising the current handling capability determined by the channel and drain structure.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If field plate is added to distribute electric field, then breakdown voltage is enhanced, but device complexity increases

Engineering Contradiction:
Improvebreakdown voltageVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The field plate is merged with the existing gate electrode structure, extending laterally from the gate into the drain region. This merging approach allows the field plate function to be integrated into the existing device architecture rather than adding a completely separate structure, thereby reducing the increase in device complexity while still achieving breakdown voltage enhancement.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces peak electric fields, suppresses hot carrier effects, and enhances breakdown voltages, leading to improved performance and reliability of power MOSFETs.

Implementation Method 1

a field plate adapted to distribute the electric field more evenly, reducing its peak value on the drain side

Methodology Applied
Scientific EffectElectric Field: Electric Field

Implementation Method 2

first and second metal silicide layers respectively over the gate electrode and the field plate electrode

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Data Source

PatentUS20250056835A1Integrated circuit structure
Publication Date: 2025.02.13 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250056835A1 patent drawing
  • US20250056835A1 patent drawing
  • US20250056835A1 patent drawing

AI summary

An integrated circuit structure includes a semiconductor substrate, first and second source/drain features, a gate dielectric layer, a gate electrode, a field plate electrode, first and second metal silicide layers, a dielectric layer, and a spacer. The gate electrode and the field plate electrode are over the gate dielectric layer and respectively vertically overlapping a well region and a drift region in the semiconductor substrate. A first sidewall of the field plate electrode faces the gate electrode. The first and second metal silicide layers are over the gate electrode and the field plate electrode, respectively. The dielectric layer has a first portion between the gate electrode and the first sidewall of the field plate electrode and a second portion below a bottom surface of the field plate electrode. The spacer is alongside a second sidewall of the field plate electrode and over the second portion of the dielectric layer.