LDMOS Gate Structure With Sidewall Contacts for Lower Gate Resistance

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Solution Overview

Problem

Conventional LDMOS devices face challenges in achieving low gate resistance and optimal gate-to-drain capacitance, which affect RF performance in power amplifiers.

Innovation Solution

The structure includes sidewall spacers over a semiconductor substrate with a gate structure comprising multiple layers such as high-k dielectric material, workfunction metal, and barrier material, where the gate electrode significantly increases in volume due to an etch back process, and the drain region is positioned farther from the gate structure than the source region, utilizing shallow trench isolation to improve capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the gate electrode volume is increased to reduce gate resistance, then gate resistance decreases, but device area increases

Engineering Contradiction:
Improvegate resistanceVSAvoiddevice area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The gate electrode is extended vertically along the sidewall spacers to increase its volume and reduce resistance without significantly increasing the planar device area. This three-dimensional configuration allows the gate electrode to wrap around the channel region, providing both low resistance and compact footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The gate electrode is positioned within the space defined by the sidewall spacers, nesting the conductive structure within the existing device geometry. This allows the gate electrode to utilize the vertical space between the spacers to increase volume without expanding the lateral dimensions of the device.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If the drain region is positioned farther from the gate structure, then gate-to-drain capacitance improves, but device length increases

Engineering Contradiction:
Improvegate-to-drain capacitanceVSAvoiddevice length
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The drain region is positioned farther away in the vertical dimension relative to the gate structure, increasing the separation distance to reduce capacitance. This allows the device to achieve optimal electrical isolation without proportionally increasing the horizontal device length, maintaining compact packaging.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If multiple gate materials are used to optimize electrical properties, then gate performance improves, but manufacturing complexity increases

Engineering Contradiction:
Improvegate performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gate structure is divided into multiple functional layers including conductive material, barrier material, and optional seed layers. Each layer serves a specific purpose: the conductive layer provides electrical function, the barrier layer prevents diffusion, and the seed layer facilitates deposition. This segmentation allows optimization of electrical properties while using standard semiconductor fabrication processes.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentEP4254510A1Laterally diffused metal-oxide semiconductor with gate contact
Publication Date: 2023.10.04 GLOBALFOUNDRIES US INC
  • EP4254510A1 patent drawingFigure 1
  • EP4254510A1 patent drawingFigure 2
  • EP4254510A1 patent drawingFigure 3A~3B

AI summary

The present disclosure relates to semiconductor structures and, more particularly, to a laterally diffused metal-oxide semiconductor with one or more gate contacts and methods of manufacture. The structure includes: sidewall spacers over a semiconductor substrate; and a gate structure within a space defined by the sidewall spacers. The gate structure includes: a plurality of gate materials over the semiconductor substrate and between the sidewall spacers; and a gate electrode over the plurality of gate materials and contacting the sidewall spacers.