Lead-Acid Battery Capacity Estimation via Voltage and Resistance Segmentation

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Solution Overview

Problem

Existing secondary battery management systems inaccurately estimate battery capacity due to reliance on internal resistance values alone, leading to erroneous charging determinations and inadequate measures for deteriorating batteries.

Innovation Solution

An energy storage system with a battery management unit that defines capacity changes based on open voltage and internal resistance, distinguishing between correlated and non-correlated deterioration factors to accurately estimate battery capacity, including sulfation and grid corrosion in lead-acid batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If battery capacity is estimated based only on internal resistance value, then the estimation process is simple, but the estimation accuracy is insufficient

Engineering Contradiction:
Improvebattery capacity estimation accuracyVSAvoidestimation method complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention segments the deterioration factors into two distinct categories: those correlated with open voltage (e.g., sulfation) and those not correlated with open voltage (e.g., grid corrosion). By separating the estimation of capacity changes into these two categories, the system achieves more accurate battery capacity estimation while maintaining a manageable level of complexity through modular processing steps.

Inventive Principle:
Principle #1Segmentation

2Loss of information

If display pattern is used to show remaining battery level, then user can easily grasp battery status, but accurate charging determination becomes difficult when battery deteriorates

Engineering Contradiction:
Improveinformation accuracy on battery statusVSAvoiduser ability to determine charging need
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The invention introduces a feedback mechanism where the notification unit provides information about both the remaining battery level and the battery capacity deterioration state. This additional feedback loop allows users to make more accurate charging decisions by understanding not just how much charge remains, but also how the battery's overall capacity has degraded, thereby resolving the information accuracy problem while maintaining ease of operation.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11313914B2Energy storage system, capacity estimation device for secondary battery, and capacity estimation method for lead-acid battery
Publication Date: 2022.04.26 GS YUASA INT LTD
  • US11313914B2 patent drawing
  • US11313914B2 patent drawing
  • US11313914B2 patent drawing

AI summary

An energy storage system includes a lead-acid battery, a battery management unit. The battery management unit defines, based on an open voltage of the lead-acid battery, a first amount of change in a capacity of the lead-acid battery from a reference state, correlating with the open voltage of the lead-acid battery and caused by a first deterioration factor and defines, based on the first amount of change in the capacity and an amount of change in overall internal resistance of the lead-acid battery from the reference state, a second amount of change in a capacity of the lead-acid battery, not correlating with the open voltage and caused by a second deterioration factor. The battery management unit defines, based on the first and second amounts of change in the capacity, at least one of a battery capacity of the lead-acid battery or an amount of change in the battery capacity from the reference state.