Lead-Acid Battery Electrode Additives for High-Rate Cycling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Lead-acid batteries face challenges in maintaining the lifespan of positive plates due to high rate recharging, which leads to premature failure, while also requiring improved performance across various operational demands such as high current discharge and efficient recharging.

Innovation Solution

Incorporating a charging ability-increasing additive in the positive battery electrode material, combined with capacitor electrode material in the negative electrodes, and optimizing electrolyte concentration and electrode conductivity to balance the lifespan of both positive and negative plates, thereby extending the battery's overall life.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high rate recharging is performed to meet vehicle acceleration and regenerative braking demands, then power delivery capability is improved, but positive plate lifespan is reduced due to inefficient lead sulphate conversion

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidpositive plate lifespan
Core Design Contradiction:
PowerVSDuration of action of stationary object

Solution Approach 1:

The patent modifies the chemical composition parameters of the positive plate by incorporating manganese dioxide and other additives in specific proportions. This changes the electrochemical properties of the positive plate, enabling more efficient lead sulphate conversion during high-rate recharging, thereby extending plate lifespan while maintaining power capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The positive plate uses a composite material structure combining lead dioxide, manganese dioxide, and conductive additives. This composite formulation improves the plate's ability to handle high-rate charging by providing multiple active sites for electrochemical reactions and enhancing overall material stability under stress

Inventive Principle:
Principle #40Composite materials

2Power

If the battery is designed for high current discharge to enable vehicle acceleration, then acceleration performance is improved, but the battery overall lifespan is reduced due to positive plate failure

Engineering Contradiction:
Improveacceleration performanceVSAvoidbattery lifespan
Core Design Contradiction:
PowerVSDuration of action of stationary object

Solution Approach 1:

The patent adjusts the chemical composition parameters of the positive plate by incorporating manganese dioxide and other additives in specific proportions. This changes the electrochemical properties of the positive plate, enabling more efficient lead sulphate conversion during high-rate recharging, thereby extending plate lifespan while maintaining power capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The positive plate uses a composite material structure combining lead dioxide, manganese dioxide, and conductive additives. This composite formulation improves the plate's ability to handle high-rate charging by providing multiple active sites for electrochemical reactions and enhancing overall material stability under stress

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively matches the lifespan of positive and negative plates, enhancing the battery's ability to handle high-rate operations and extending its cycle life, ensuring efficient charging and discharging performance.

Implementation Method 1

the positive electrode comprises positive battery electrode material and a charging ability-increasing additive

Methodology Applied
Scientific EffectElectrochemical reaction:

Implementation Method 2

a capacitor negative electrode

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

optimizing electrolyte concentration and electrode conductivity

Methodology Applied
Scientific EffectIon transport:

Data Source

PatentUS9203116B2Energy storage device
Publication Date: 2015.12.01 THE FURUKAWA BATTERY CO LTD
  • US9203116B2 patent drawing
  • US9203116B2 patent drawing
  • US9203116B2 patent drawing

AI summary

An energy storage device comprising at least one negative electrode, wherein each negative electrode is individually selected from (i) an electrode comprising negative battery electrode material; (ii) an electrode comprising capacitor electrode material; (iii) a mixed electrode comprising either—a mixture of battery and capacitor electrode material or—a region of battery electrode material and a region of capacitor electrode material, or—a combination thereof, and wherein the energy storage device either comprises at least one electrode of type (iii), or comprises at least one electrode of each of types (i) and (ii),—at least one positive electrode, wherein the positive electrode comprises positive battery electrode material and a charging ability-increasing additive, such as one or a mixture of: (a) carbon nanomaterial, vapor grown carbon fiber, fullerene, or a mixture thereof, and (b) tin dioxide conductive materials.