Lead Extension Connector Flange Stabilization

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Solution Overview

Problem

Conventional electrical stimulation systems for deep brain stimulation face challenges in precisely targeting neural tissue due to the ring-shaped electrodes, leading to undirected stimulation and potential side effects from unwanted neural tissue activation.

Innovation Solution

The development of improved lead extensions with connectors that include flanges extending outward from the connector housing, which stabilize and secure the lead extensions to patient tissue, allowing for more precise placement and reduced skin erosion, and the use of conductors to electrically couple terminals, enabling directed stimulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If ring-shaped electrodes are used for deep brain stimulation, then the stimulation can be delivered to target neurons, but the stimulus current cannot be directed to specific positions around the ring electrode, resulting in undirected stimulation and unwanted activation of neighboring neural tissue

Engineering Contradiction:
Improveprecision of neural tissue stimulationVSAvoidunwanted side effects from unwanted neural tissue activation
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The ring electrode is divided into multiple discrete contact points or segments around the circumference. This segmentation allows selective activation of specific regions around the lead, enabling directional stimulation toward target neurons while avoiding unwanted activation of neighboring neural tissue. The segmented design transforms the continuous ring electrode into a multi-directional stimulation array.

Inventive Principle:
Principle #1Segmentation

2Reliability

If conventional connectors are used for lead extensions, then the lead extension can be implanted, but the connector may cause skin erosion and lead extension failure due to lack of stabilization and secure attachment

Engineering Contradiction:
Improvelead extension stabilityVSAvoidskin erosion and lead extension failure
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The connector design incorporates flanges that extend radially outward from the connector housing in addition to the longitudinal axis. This adds a radial dimension to the connector structure, providing broader surface area for distribution and stabilization. The flanges help distribute mechanical stresses and improve securement to surrounding tissues, reducing skin erosion and enhancing overall reliability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Reliability

If the connector is stabilized and secured to patient tissue, then skin erosion and lead extension failure are reduced, but the implantation procedure becomes more complex

Engineering Contradiction:
Improveconnector stabilizationVSAvoidimplantation procedure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The stabilizing and securing functions are integrated into the connector housing itself through incorporated flanges, rather than requiring separate stabilization components or procedures. The flanges are formed as part of the connector structure, combining mechanical support, tissue distribution, and securement functions in a single integrated component, thereby improving reliability without significantly increasing procedural complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS8965515B2Systems and methods for making and using improved lead extension connectors for electrical stimulation systems
Publication Date: 2015.02.24 BOSTON SCI NEUROMODULATION CORP
  • US8965515B2 patent drawing
  • US8965515B2 patent drawing
  • US8965515B2 patent drawing

AI summary

A lead extension for an electrical stimulation system includes a connector disposed on a first end of a body. The connector includes a housing defining at least one port. Each of the at least one ports is configured to receive a proximal end of a lead. A plurality of connector contacts are disposed in each of the at least one ports. The connector contacts are configured to electrically couple to terminals of a lead when the lead is received by the housing. A first connector flange extends outwardly from a first side of the housing. A plurality of conductors extend along a length of the lead extension and electrically couple at least one of the connector contacts to at least one terminal disposed on a second end of the body.