Lead-Free Brass and UHMWPE Water Treatment Pipe

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Solution Overview

Problem

Conventional water treatment systems using metal pipes can leach heavy metals like lead and generate harmful organic and inorganic substances, posing health risks and inefficiencies due to frequent maintenance needs.

Innovation Solution

A water treatment apparatus with a lead-free brass and ultrahigh molecular weight polyethylene components, which generates static electricity to ionize water, preventing the leaching of heavy metals and organic substances, and using a carbon pipe with a honeycomb structure to enhance static electricity generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If conventional metal pipes are used for water treatment, then the pipe structure is simple and durable, but heavy metals like lead are leached into water and harmful substances are generated

Engineering Contradiction:
Improveheavy metal leachingVSAvoidpipe material composition
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent uses composite materials consisting of lead-free brass and ultrahigh molecular weight polyethylene to construct the water treatment apparatus. This composite structure prevents heavy metal leaching while maintaining structural integrity and durability, resolving the contradiction between material simplicity and harmful substance prevention.

Inventive Principle:
Principle #40Composite materials

2Duration of action of stationary object

If conventional metal pipes are used, then initial manufacturing cost is low, but frequent maintenance and replacement are required due to rust and corrosion

Engineering Contradiction:
Improvepipe service lifeVSAvoidmaintenance complexity
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The combination of lead-free brass and ultrahigh molecular weight polyethylene creates a corrosion-resistant composite structure that significantly extends pipe service life. The polyethylene component protects against rust and corrosion, eliminating the need for frequent maintenance and replacement while maintaining ease of manufacture.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If ionizing scale removing system with electrostatic generator is used, then harmful substances are prevented, but the system becomes complex and requires additional components

Engineering Contradiction:
Improveharmful substance generationVSAvoidsystem structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The water treatment apparatus utilizes the natural flow of water through the lead-free brass and ultrahigh molecular weight polyethylene composite structure to generate the ionizing effect. The system serves itself by using the material properties and water flow dynamics rather than requiring external electrostatic generators, thus preventing harmful substance generation while maintaining system simplicity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus effectively ionizes water, preventing pipe rusting and contamination, ensuring water safety by removing scale and bacteria, and is certified to meet international sanitation standards, reducing maintenance costs and environmental harm.

Implementation Method 1

an electrostatic generator that generates static electricity to ionize water with an electrostatic field

Methodology Applied
Scientific EffectElectrostatic generation: Electrostatics

Implementation Method 2

The generated ions purify water and clean pipes. Ionization of water may be properly construed as molecules with electric charges

Methodology Applied
Scientific EffectIonization: Ionisation

Implementation Method 3

Fleming's rule in which electromotive force is induced when water, a conductive material, passes through a magnetic field

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 4

Lorenz electric field induced by an electric potential that is generated when water passes through an ultrahigh magnetic field

Methodology Applied
Scientific EffectLorenz electric field: Lorentz Force

Data Source

PatentUS10266431B2Water treatment apparatus producing no harmful substances
Publication Date: 2019.04.23 IOREX
  • US10266431B2 patent drawing
  • US10266431B2 patent drawing
  • US10266431B2 patent drawing

AI summary

Disclosed is a water treatment apparatus including a pipe. Elements disposed in the pipe are respectively made of lead-free brass and nontoxic ultra high molecular weight polyethylene instead of brass and plastic polyethylene that are conventionally used materials. Therefore, when the elements come into contact with water, neither heavy metals, such as lead (Pb), nor organic and inorganic substances harmful to the human body are produced.