Lead-Free Piezoelectric Material Composition for High Curie Temperature

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Solution Overview

Problem

Lead-containing piezoelectric materials, such as PZT, pose environmental concerns due to lead dissolution, while lead-free alternatives like NN-BT face challenges in achieving high piezoelectric constants and Curie temperatures without degrading electrical insulation properties.

Innovation Solution

A lead-free piezoelectric material with a perovskite-type structure composed of Na, Ba, Nb, Ti, and Mn, with specific molar ratios, enhancing both piezoelectric constant and Curie temperature while maintaining low dielectric loss tangent and insulation resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If lead-free piezoelectric material (NN-BT) is used to reduce environmental harm, then ecosystem safety is improved, but piezoelectric constant is insufficient

Engineering Contradiction:
Improveenvironmental harm from lead dissolutionVSAvoidpiezoelectric constant
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent changes the compositional parameters of NN-BT by adding specific amounts of cobalt oxide (0.01-5 wt%) and controlling the sintering temperature (900-1300°C) and time (1-48 hours) to optimize the piezoelectric constant while maintaining lead-free composition. This resolves the contradiction by adjusting material parameters to achieve both environmental safety and sufficient piezoelectric performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite piezoelectric material by combining NN-BT with cobalt oxide additive. This composite approach enhances the piezoelectric constant of the lead-free material system, simultaneously achieving environmental safety (no lead) and improved piezoelectric reliability

Inventive Principle:
Principle #40Composite materials

2Reliability

If material composition is optimized for high piezoelectric constant, then piezoelectric constant is improved, but Curie temperature decreases

Engineering Contradiction:
Improvepiezoelectric constantVSAvoidCurie temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent adjusts the compositional parameters (NN-BT base composition with controlled cobalt oxide addition) and sintering parameters (temperature and time) to simultaneously achieve high piezoelectric constant and maintain adequate Curie temperature. This multi-parameter optimization resolves the trade-off between piezoelectric constant and Curie temperature

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The material achieves a high piezoelectric constant and Curie temperature, reducing environmental impact and improving device performance with stable electrical properties.

Implementation Method 1

Piezoelectric elements in which electrodes are provided on the surface of a piezoelectric material are used in various piezoelectric devices such as actuators, oscillators, sensors, and filters

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11837975B2Piezoelectric material, piezoelectric element, and electronic equipment
Publication Date: 2023.12.05 CANON KK
  • US11837975B2 patent drawing
  • US11837975B2 patent drawing
  • US11837975B2 patent drawing

AI summary

A piezoelectric material includes: an oxide containing Na, Ba, Nb, Ti, and Mn, in which the oxide has a perovskite-type structure, a total amount of metal elements other than Na, Ba, Nb, Ti, and Mn contained in the piezoelectric material is 0.5 mol % or less with respect to a total amount of Na, Ba, Nb, Ti, and Mn, a molar ratio x of Ti to a total molar amount of Nb and Ti is 0.05≤x≤0.12, a molar ratio y of Na to Nb is 0.93≤y≤0.98, a molar ratio z of Ba to Ti is 1.09≤z≤1.60, a molar ratio m of Mn to the total molar amount of Nb and Ti is 0.0006≤m≤0.0030, and 1.07≤y×z≤1.50 is satisfied.