Lead Iodide Crystal Control for Perovskite Solar Cell Stability

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Solution Overview

Problem

Current methods for preparing perovskite solar cells face challenges in achieving both high power conversion efficiency and thermal stability, as existing perovskite materials like MAPbI3 have poor thermal stability and FAPbI3 is thermodynamically unstable at room temperature, leading to complex production conditions.

Innovation Solution

A method for preparing lead iodide by adding an iodine compound to a lead-containing acid solution, heating it to 60° C or above, and maintaining a constant temperature to control the crystal form, resulting in a lead iodide with a peak intensity of the (003) crystal plane greater than or equal to the (110) crystal plane, which is then used to formulate a ternary perovskite precursor solution and coat it on a substrate to form a perovskite film.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If MAPbI3 is used as perovskite material, then it is easy to produce, but it has poor thermal stability and shorter lifespan

Engineering Contradiction:
Improveease of productionVSAvoidthermal stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The patent uses composite perovskite materials combining multiple cations (MA, FA, Cs) and anions (I, Br) to create a material that balances ease of production with improved thermal stability. The composite structure allows leveraging the advantages of different materials while mitigating their individual weaknesses.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent systematically varies compositional parameters (cation ratios, anion ratios) to optimize both production ease and thermal stability. By adjusting the proportions of different cations and anions, the material achieves a balance between manufacturability and stability.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If FAPbI3 is used as perovskite material, then it has higher thermal stability and power conversion efficiency, but the photoactive black phase is thermodynamically unstable at room temperature and forms non-photoactive yellow phase

Engineering Contradiction:
Improvethermal stabilityVSAvoidphase stability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent creates a ternary or quaternary composite perovskite (e.g., FAPbI3 mixed with MAPbI3 and/or CsPbI3) to stabilize the photoactive black phase at room temperature. The mixed cation composition reduces the thermodynamic instability of pure FAPbI3 while maintaining its high efficiency characteristics.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent introduces localized compositional variations within the perovskite structure, where different cation distributions create local environments that stabilize the black phase. This local quality adjustment prevents phase transition to the yellow phase while maintaining overall material stability.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If lead iodide with conventional crystal form is used, then the production conditions are simpler, but the power conversion efficiency of perovskite solar cells is limited

Engineering Contradiction:
Improveproduction simplicityVSAvoidpower conversion efficiency
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent changes the crystal structure parameters of lead iodide by controlling the (003) and (110) plane intensities through specific synthesis conditions. This crystal structure modification improves charge transport properties and enhances power conversion efficiency without significantly complicating the production process.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent performs preliminary optimization of lead iodide crystal structure before perovskite film formation. By pre-controlling the crystal planes of lead iodide, the subsequent perovskite layer inherits improved structural properties that enhance overall device efficiency.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the photoelectric properties of the perovskite film, optimizing power conversion efficiency and stabilizing the material, thereby improving the performance of perovskite solar cells.

Implementation Method 1

heating the reaction solution to a temperature of 60° C. or above and standing at a constant temperature

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

a lead compound is dissolved in a first acid solution

Methodology Applied
Scientific EffectDissolution: Solvation

Implementation Method 3

adding an iodine compound to a first acid solution, in which a lead compound is dissolved, to form a reaction solution including a first lead iodide

Methodology Applied
Scientific EffectPrecipitation: Precipitation

Data Source

PatentUS20230102199A1Method for preparing lead iodide and perovskite film
Publication Date: 2023.03.30 IND TECH RES INST
  • US20230102199A1 patent drawing
  • US20230102199A1 patent drawing
  • US20230102199A1 patent drawing

AI summary

Provided is a method for preparing lead iodide, which controls the crystal form of lead iodide through temperature, including: dissolving a lead compound in a first acid solution and adding an iodine compound to form a reaction solution including the first lead iodide; and heating the reaction solution to a temperature of 60° C. or more and standing at a constant temperature, to obtain the second lead iodide, wherein a peak intensity of the (003) crystal plane of the second lead iodide is greater than or equal to a peak intensity of the (110) crystal plane. Provided is also a method for preparing the perovskite film.