Lead-Lag HVAC Controller for Equipment Enclosure Cooling Longevity

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Solution Overview

Problem

Conventional HVAC control systems for equipment enclosures in telecommunications environments suffer from overcooling, excessive cycling, and uneven wear on cooling appliances due to lack of coordination and phased engagement, leading to reduced equipment longevity and temperature fluctuations.

Innovation Solution

A lead-lag HVAC controller that alternates the designation of cooling appliances based on operational demands, using ambient air exchange and compressor-driven cooling, to ensure balanced usage and minimize power cycles, thereby promoting longevity and maintaining optimal temperature levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional thermostatic control is used to cycle cooling appliances on and off, then cooling demand is met, but equipment lifespan is degraded due to excessive cycling

Engineering Contradiction:
Improveequipment lifespanVSAvoidcooling response efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The controller performs preliminary actions by pre-cooling the enclosure before temperature thresholds are reached and by staging the activation of multiple cooling appliances. This gradual engagement reduces the frequency of on/off cycling, thereby extending equipment lifespan while maintaining adequate cooling response.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements periodic action through alternating lead and lag cooling appliance designations after a designation interval. This rotation distributes wear across multiple appliances and reduces excessive cycling of individual units, improving reliability while maintaining cooling effectiveness.

Inventive Principle:
Principle #19Periodic action

2Productivity

If cooling appliances are engaged without phased activation, then cooling demand is met quickly, but temperature fluctuations increase

Engineering Contradiction:
Improvecooling demand satisfactionVSAvoidtemperature stability
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The controller performs preliminary cooling actions by activating the lead appliance first and allowing it to reduce temperature before engaging lag appliances. This staged, gradual activation meets cooling demand while minimizing temperature fluctuations through controlled, incremental cooling capacity addition.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively extends the lifespan of HVAC units by evenly distributing compressor usage and reducing temperature fluctuations, ensuring efficient cooling and heating management in telecommunications equipment enclosures.

Implementation Method 1

HVAC controller for an equipment enclosure or machine room employs ambient air exchange and compressor driven cooling appliances for maintaining an operating temperature of a telecommunications machine room within acceptable levels

Methodology Applied
Scientific EffectVapor compression refrigeration:

Implementation Method 2

HVAC controller for an equipment enclosure or machine room employs ambient air exchange and compressor driven cooling appliances for maintaining an operating temperature

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

HVAC controller for an equipment enclosure or machine room employs ambient air exchange and compressor driven cooling appliances for maintaining an operating temperature

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11079161B2Ventilation controller for equipment enclosure
Publication Date: 2021.08.03 SCHROFF TECH INT
  • US11079161B2 patent drawing
  • US11079161B2 patent drawing
  • US11079161B2 patent drawing

AI summary

A ventilation system maintains a temperature for a computer equipment enclosure using a combination of air conditioning and outside (ambient) air exchange based on a graphical user interface (GUI) for setting a range of temperature at which the ventilation system maintains the temperature. Cooler temperatures allow ambient air exchange to keep the temperature sufficiently low, while air conditioning is invoked when exterior temperatures rise.