Lead Spacer Tool for Paddle Lead Implantation

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Solution Overview

Problem

Paddle leads in implantable neurostimulation systems are difficult to manipulate and control due to limited torsional stiffness and bending rigidity, often requiring oversized tissue spaces for implantation, leading to imprecise positioning and migration within the patient.

Innovation Solution

A combination dissection tool and blank with a maximum cross-sectional area matching that of the paddle lead, featuring a guide wire for column strength and flexibility to create a precise space for implantation, minimizing pressure on spinal cord or nerve roots.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a dissection tool with larger cross-sectional area is used to create space for paddle lead implantation, then the space creation capability is improved, but the positioning precision deteriorates due to oversized space

Engineering Contradiction:
Improvespace creation capabilityVSAvoidpositioning precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The dissection tool's cross-sectional area parameter is changed to match the paddle lead's dimensions exactly, rather than using a larger tool. This parameter optimization allows the tool to create a precisely sized space that accommodates the paddle lead without excess room, thereby improving positioning precision while maintaining space creation capability

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The dissection tool is designed as a dimensional copy of the paddle lead, with matching width and thickness. This copying approach ensures that the space created by the dissection tool perfectly accommodates the paddle lead, eliminating oversized spaces and improving implantation precision

Inventive Principle:
Principle #26Copying

2Manufacturing precision

If a dissection tool with smaller cross-sectional area is used, then the positioning precision is improved, but the tissue separation capability deteriorates

Engineering Contradiction:
Improvepositioning precisionVSAvoidtissue separation capability
Core Design Contradiction:
Manufacturing precisionVSStrength

Solution Approach 1:

The dissection tool's cross-sectional area is optimized to match the paddle lead's dimensions exactly. This precise parameter matching provides sufficient surface area for effective tissue separation while preventing the creation of oversized spaces, thus maintaining both tissue separation capability and positioning precision

Inventive Principle:
Principle #35Parameter changes

3Strength

If a dissection tool with larger surface area is used, then the column strength is improved, but the pressure on spinal cord or nerve roots increases

Engineering Contradiction:
Improvecolumn strengthVSAvoidpressure on spinal cord
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The dissection tool's cross-sectional dimensions are optimized to match the paddle lead's width and thickness exactly. This provides sufficient column strength for tissue separation while minimizing the surface area in contact with the spinal cord and nerve roots, thereby reducing pressure on these sensitive structures

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9067056B2Lead spacer tool
Publication Date: 2015.06.30 CIRTEC MEDICAL CORP
  • US9067056B2 patent drawing
  • US9067056B2 patent drawing
  • US9067056B2 patent drawing

AI summary

A combined dissection tool and blank for implanting a paddle lead having an electrode portion and a lead body. The combined dissection tool and blank includes a blank with a maximum cross-sectional area substantially equal to a maximum cross sectional area of the electrode portion of the paddle lead. An elongated body portion is attached to the blank. A guide wire extends through the body portion substantially to a distal end of the blank. The guide wire provides sufficient column strength to separate fatty tissue to create a space for receiving the paddle lead.