Aircraft Heated Leading Edge Structure With Reinforcing-Member Conduction

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Solution Overview

Problem

Existing heated leading edge structures for aircraft are either complex and heavy or provide inhomogeneous heating, leading to undesired cold spots and ice accretion.

Innovation Solution

A lightweight heated leading edge structure for aircraft using an indirect heating device mounted on a reinforcing member to conduct heat to the leading edge panel, combined with a direct heating device and a control unit for temperature regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If bleed air heating devices are used to warm the leading edge structure, then heating effectiveness is improved, but device complexity and weight increase

Engineering Contradiction:
Improveheating effectivenessVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent replaces complex pneumatic heating systems with simple electric heating devices. The electric heating devices directly generate heat through resistive heating, eliminating the need for complex bleed air systems while achieving effective heating of the leading edge panel.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent extracts the heating function from complex integrated systems and implements it through simple, separate electric heating devices mounted directly on the leading edge panel. This separation allows for simpler device design and easier maintenance.

Inventive Principle:
Principle #2Taking out (Extraction)

2Device complexity

If electric heating devices are mounted directly on leading edge panels, then device complexity and weight are reduced, but heating homogeneity deteriorates due to cold spots at reinforcing member connections

Engineering Contradiction:
Improvedevice complexityVSAvoidheating homogeneity
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent applies local quality by positioning heating devices at specific locations where cold spots occur, particularly at the connection regions between reinforcing members and the leading edge panel. This targeted placement ensures uniform heat distribution across the entire panel surface.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent introduces thermal conductive material as an intermediary between the electric heating device and the leading edge panel. This intermediary ensures efficient heat transfer from the heating device to the panel, particularly at connection regions where heat transfer might be compromised.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Temperature

If heating devices are placed at connection regions, then heating homogeneity is improved, but device complexity increases

Engineering Contradiction:
Improveheating homogeneityVSAvoiddevice complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent merges the heating function with the existing reinforcing member structure by mounting heating devices directly on these structural elements. This integration utilizes the existing structural framework to support the heating system, avoiding additional complexity while achieving uniform heating.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides homogeneous heating, reduces weight, and ensures efficient ice prevention while allowing easy maintenance and improved safety.

Implementation Method 1

indirect heating device being configured for heating the leading edge panel at least by conduction through the reinforcing member

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

heating arrangements that are configured for heating a leading edge panel. These arrangement are critical to prevent accretion of ice on the leading edge panel of the structure

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentEP4635850A1Heated leading edge structure for an aircraft, associated slat, wing and aircraft
Publication Date: 2025.10.22 AIRBUS OPERATIONS GMBH
  • EP4635850A1 patent drawingFigure 1
  • EP4635850A1 patent drawingFigure 2
  • EP4635850A1 patent drawingFigure 3

AI summary

This heated leading edge structure (14) for an aircraft (10), comprises: - a leading edge panel (20) having an outer surface (32) configured for contacting with an ambient flow (A), and an inner surface (34) opposite the outer surface (32), - a reinforcing member (22), connected to the inner surface (34) of the leading edge panel (20), and - a heating arrangement (24) configured for heating the leading edge panel (20); the heating arrangement (24) comprising at least one indirect heating device (44) mounted on the reinforcing member (22), said indirect heating device (44) being configured for heating the leading edge panel (20) at least by conduction through the reinforcing member (22).