Insulated Shell Encapsulating Leaf Blower Engine for Noise Reduction

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Solution Overview

Problem

Noise generated by leaf blowers is irritating and potentially harmful, as existing attenuation devices are inadequate in effectively reducing sound levels.

Innovation Solution

A sound attenuation device comprising an insulated shell with complementary cutouts for the engine compartment and pipe of a leaf blower, coupled with acoustic dampening materials and a coupler for secure attachment, which encapsulates the engine compartment to reduce noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If existing attenuation devices are used, then some noise reduction is achieved, but the sound levels remain high and inadequate for effective noise reduction

Engineering Contradiction:
Improvenoise reduction effectivenessVSAvoidadequacy of attenuation
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The shell is configured to encapsulate the engine compartment of the leaf blower, creating a nested structure where the attenuation device contains the noise source. The complementary cutouts allow the engine compartment to be inserted into the interior space of the shell, ensuring the attenuation structure fully surrounds the noise-generating components for maximum noise reduction effectiveness.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The shell is insulated and configured to attenuate sound, indicating the use of composite or specialized acoustic materials. The insulation layer within the shell combines thermal and acoustic properties, creating a multi-functional barrier that effectively reduces noise transmission while maintaining structural integrity.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If the shell encapsulates the engine compartment, then noise attenuation is improved, but the device complexity increases

Engineering Contradiction:
Improvesound attenuationVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The shell serves multiple functions simultaneously: it acts as a structural enclosure, provides acoustic attenuation through insulation, and features complementary cutouts that accommodate both the engine compartment and pipe. This multi-functionality reduces the need for additional separate components, thereby managing device complexity while maintaining effective noise attenuation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The shell includes strategically positioned cutouts that segment the enclosure to accommodate specific components (engine compartment and pipe) while maintaining overall encapsulation. This segmentation allows the attenuation device to adapt to the leaf blower's geometry without requiring a completely custom-fit complex structure.

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If complementary cutouts are created for engine compartment and pipe, then adaptability to leaf blower is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvefit to leaf blower componentsVSAvoidcutout accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The shell features complementary cutouts with specific local geometries tailored to accommodate the engine compartment and pipe. These localized adaptations are concentrated in specific areas of the shell rather than requiring precision throughout the entire structure, allowing standard manufacturing tolerances to be maintained while achieving good adaptability to the leaf blower components.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device significantly mitigates noise generated by leaf blowers, reducing user and bystander irritation and the risk of hearing damage.

Implementation Method 1

The shell is insulated and configured to attenuate sound that is generated by an engine of the leaf blower

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Data Source

PatentUS11369066B2Sound attenuation device
Publication Date: 2022.06.28 STIMPSON DARRYL
  • US11369066B2 patent drawing
  • US11369066B2 patent drawing
  • US11369066B2 patent drawing

AI summary

A sound attenuation device for reducing noise generated by a leaf blower includes a shell, which is insulated and defines an interior space. A first cutout that is positioned in a front of the shell and a second cutout that extends from the front into a first side of the shell are shaped substantially complementarily to an engine compartment of a leaf blower and to a cross-sectional profile of a pipe of the leaf blower, respectively. The first cutout is configured to insert the engine compartment into the interior space so that the pipe extends from the shell through the second cutout. A coupler that is coupled to the shell proximate to the front is configured to couple the shell to the leaf blower so that the shell substantially encapsulates the engine compartment. The shell is configured to attenuate sound that is generated by an engine of the leaf blower.