Leaf Collection Chute and Blower for Continuous Raking and Bagging

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Solution Overview

Problem

Existing methods for collecting leaves are inefficient and labor-intensive, failing to effectively combine the leaf gathering and bagging phases, leading to prolonged physical labor and reduced overall efficiency.

Innovation Solution

An apparatus and method utilizing automated raking, blowing, and bagging techniques, featuring a mobile carrier with a leaf raking mechanism, hollow chute, and blower unit to direct forced air flow, which consolidates leaves into a pile and then into a bag with minimal physical labor, enhancing efficiency by creating a vacuum effect for leaf collection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If manual raking and bagging methods are used, then equipment complexity is reduced, but productivity and efficiency deteriorate due to prolonged physical labor and separate gathering/bagging phases

Engineering Contradiction:
Improveleaf collection efficiencyVSAvoidapparatus structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent combines the raking mechanism, blower unit, and bagging system into a single integrated mobile apparatus. The rake gathers leaves while the blower simultaneously directs them into the collection bag, merging multiple separate operations (gathering, blowing, bagging) into one unified device that performs all functions concurrently, thereby resolving the contradiction between productivity improvement and device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mobile carrier serves multiple functions: it supports the rake for gathering leaves, carries the blower for directing airflow, holds the collection bag for storage, and provides mobility across the lawn. This multi-functional design consolidates what would traditionally require multiple separate tools and operations into a single universal apparatus, improving productivity without proportionally increasing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If automated blowing and vacuum systems are used, then ease of operation is improved, but use of energy increases due to powered blower and vacuum mechanisms

Engineering Contradiction:
Improvephysical labor reductionVSAvoidblower and vacuum energy consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The blower and vacuum functions are merged into a single powered unit that performs both actions simultaneously. The blower directs leaves toward the collection bag while the vacuum mechanism draws them in, eliminating the need for separate powered devices and reducing overall energy consumption while maintaining ease of operation.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The apparatus uses its own blower-generated airflow to create the vacuum effect needed for leaf collection. The system serves itself by using its primary power source (the blower) to create the secondary function (vacuum suction) without requiring an additional independent power source, thereby reducing total energy usage while maintaining automated operation.

Inventive Principle:
Principle #25Self-service

3Loss of time

If separate raking and bagging operations are performed, then device complexity is reduced, but loss of time increases due to multiple phases and transitions between tasks

Engineering Contradiction:
Improveleaf collection durationVSAvoidintegrated system structure
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The apparatus enables continuous leaf collection by eliminating the stop-start nature of separate raking and bagging operations. As the mobile carrier moves across the lawn, the rake continuously gathers leaves, the blower continuously directs them, and the vacuum continuously draws them into the bag, creating an unbroken workflow that significantly reduces the total time required for leaf collection.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

By merging the raking, blowing, and bagging functions into a single integrated system that moves and operates together, the patent eliminates the time losses associated with transitioning between separate tools and operations. The unified apparatus performs all functions simultaneously during a single pass, directly addressing the time loss problem while accepting the necessary device complexity.

Inventive Principle:
Principle #5Merging (Combining)

4Productivity

If manual leaf gathering is used, then energy consumption is reduced, but productivity deteriorates due to slow and labor-intensive processes

Engineering Contradiction:
Improveleaf gathering speedVSAvoidblower and vacuum energy use
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent employs pneumatic principles by using a powered blower to generate high-velocity airflow that actively transports leaves through the system. The blower creates a stream of air that carries leaves from the rake into the collection bag, replacing slow manual handling with rapid pneumatic transport, thereby dramatically increasing productivity despite the energy consumption required to drive the airflow.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The system uses its own blower-generated airflow to perform the work of leaf transport and collection. The same power source that drives the blower also creates the vacuum effect needed for suction, making the system self-sufficient and maximizing the utility of the energy invested while maintaining high productivity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly reduces physical labor required for leaf collection, allowing for quicker and more efficient gathering and bagging of leaves by automating the process, thereby minimizing time spent on leaf collection tasks.

Implementation Method 1

a source of forced air flow supported by the mobile carrier and configured to direct a forced air flow through the hollow chute from the rear opening to the top outlet past the bottom inlet of the hollow chute so as to create a vacuum effect in the hollow chute that assists the leaf raking mechanism in gathering leaves from the surface

Methodology Applied
Scientific EffectVacuum effect: Suction

Implementation Method 2

delivering the leaves into the hollow chute where the leaves become entrained in the forced air flow from the bottom inlet toward and through the top outlet of the hollow chute

Methodology Applied
Scientific EffectAir entrainment: Entrainment

Data Source

PatentUS9351442B1Leaf collection apparatus and method utilizing automated raking, blowing and bagging techniques
Publication Date: 2016.05.31 CRUZ OMAR JESUS
  • US9351442B1 patent drawing
  • US9351442B1 patent drawing
  • US9351442B1 patent drawing

AI summary

An apparatus for collecting leaves includes a mobile carrier and a leaf raking mechanism, hollow chute, blower unit and exhaust duct on the mobile carrier. The mobile carrier is movable forwardly over a surface during performance of leaf collection operations. Forced air flow produced by the blower unit is directed through the hollow chute from a rear end to a front end thereof past the leaf raking mechanism so as to create a vacuum effect in the hollow chute that assists the leaf raking mechanism in gathering leaves from the surface and delivering the leaves into the hollow chute where the leaves become entrained in the forced air flow directed to and through an outlet of the hollow chute and through the open top of a leaf collection bag, and into the bag, being disposed below the outlet of the hollow chute.