Rotating Leaf Spring Seal for Radial Gap and Centrifugal Loads

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Solution Overview

Problem

Existing seal assemblies in gas turbine engines face challenges in accommodating radial gap variations and centrifugal loading, leading to inefficiencies and increased leakage, particularly in rotating applications.

Innovation Solution

A rotating leaf spring seal with a third annular ring connected to the second annular ring at a flex point, extending circumferentially, and an outer surface configured for sealing engagement with a wear pad, supported by an annular member and anti-rotation peg, which allows for radial compression and reduced leakage through a method of assembly involving a hold down ring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If static, non-rotating seal rings are used, then they are simple in structure, but they are unable to accommodate radial gap variations and require overlapping members to maintain proper position

Engineering Contradiction:
Improveseal structureVSAvoidradial gap variation accommodation
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent applies the dynamics principle by transitioning from a static seal ring to a rotating seal ring that can dynamically adapt to radial gap variations. The rotating seal ring incorporates a spring-loaded mechanism with leaves that can flex and adjust their position radially, allowing the seal to maintain effective contact with the mating surface despite changes in radial clearance during operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs parameter changes by utilizing a spring-loaded mechanism where the spring constant and leaf geometry are designed to provide appropriate radial force. The spring load can be adjusted or selected to compensate for thermal expansion, wear, and manufacturing tolerances, thereby maintaining optimal sealing pressure under varying operating conditions.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If rotating seal rings are used, then they can accommodate radial gap variations, but they are subject to significant centrifugal loading and experience greater stresses and loads

Engineering Contradiction:
Improveradial gap variation accommodationVSAvoidseal ring stress resistance
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent applies segmentation by dividing the rotating seal ring into multiple flexible leaves instead of a single rigid structure. These segmented leaves can independently flex and deform under centrifugal loading, distributing the mechanical stresses more evenly across the seal structure. The leaves are connected through a spring mechanism that allows relative movement, further enhancing the structure's ability to withstand rotational forces.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent utilizes flexible shells and thin films through the spring-loaded leaf structure. The thin leaves are designed with appropriate flexibility to bend and conform under centrifugal force while maintaining sealing contact. The spring mechanism provides a flexible connection that allows the leaves to deform elastically, absorbing centrifugal loading without compromising the seal's structural integrity or sealing effectiveness.

Inventive Principle:
Principle #30Flexible shells and thin films

3Strength

If static seal rings are used, then they experience less centrifugal loading, but they permit more leakage than is otherwise desirable

Engineering Contradiction:
Improveseal stress resistanceVSAvoidfluid leakage
Core Design Contradiction:
StrengthVSLoss of substance

Solution Approach 1:

The patent applies self-service through the spring-loaded mechanism that automatically adjusts the seal's radial position and contact pressure. As centrifugal force increases with rotational speed, the spring mechanism self-adjusts to maintain optimal sealing force, eliminating the need for external control systems. The flexible leaves automatically conform to the mating surface, ensuring continuous sealing contact that prevents leakage while adapting to varying operational conditions.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The rotating leaf spring seal effectively manages radial expansion and centrifugal forces, reducing leakage and maintaining a fluidic seal between high and low-pressure sections within the compressor, enhancing operational stability and efficiency.

Implementation Method 1

a spring section positioned radially inward of the annular ring and connected to the annular ring by an annular wall that extends radially between the annular ring and a first spring portion

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

Rotating seal rings, on the other hand, may be subject to significant centrifugal loading given the high rotational speeds that which gas turbine engines may operate

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Data Source

PatentEP3730745B1Rotating leaf spring seal
Publication Date: 2023.04.05 RTX CORP
  • EP3730745B1 patent drawingFigure 1
  • EP3730745B1 patent drawingFigure 2A
  • EP3730745B1 patent drawingFigure 2B

AI summary

A rotating leaf spring seal (250; 350; 450) is disclosed. In various embodiments, the rotating leaf spring seal (250; 350; 450) includes a first annular ring (254; 454) configured for positioning against a support structure (245; 445); a hook section (272; 372; 472) having an outer surface (274) configured for sealing engagement with a tie shaft (220; 320; 420) and an inner surface (278) configured for receiving a hold down ring (280; 380); and a spring section (260; 360; 460) disposed between the first annular ring (254; 454) and the hook section (272; 372; 472).