Leak Rate Detection Using Weight Measurement and Disposable Balloon

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing leak rate detection devices are complex and expensive, limiting their widespread application due to high operational costs and complexity.

Innovation Solution

A device comprising a gas storage tank, connecting piece, detection valve, sealed container, and balance, which uses a mixed gas of oxygen and nitrogen to measure leak rates through weight changes, with optional control unit, timer, and thermostatic equipment for efficient and cost-effective detection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If helium mass spectrometer leak detectors are used, then detection precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvedetection precisionVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces expensive, complex helium mass spectrometer equipment with simple, inexpensive components (sealed container, balance, gas storage tank) that can be easily manufactured and disposed of. This achieves comparable detection precision without the high cost and complexity of professional equipment.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes the complex mechanical and electronic system of a helium mass spectrometer with a simple mechanical weighing system. Instead of using sophisticated spectral analysis equipment, the invention uses a balance to measure weight changes caused by gas leakage, achieving detection through basic mechanical measurement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If helium mass spectrometer leak detectors are used, then detection precision is improved, but cost increases

Engineering Contradiction:
Improvedetection precisionVSAvoidcost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent employs inexpensive, easily manufactured components such as a sealed container (which can be a simple latex balloon), a standard balance, and a gas storage tank. These components cost a fraction of a helium mass spectrometer while achieving sufficient detection precision for general applications.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent creates a simplified copy of the leak detection function using basic components rather than replicating the complex helium mass spectrometer system. Instead of copying the sophisticated detection mechanism, it uses an alternative approach (weight measurement) that achieves the same goal at much lower cost.

Inventive Principle:
Principle #26Copying

3Measurement precision

If professional leak detection equipment is used, then measurement precision is improved, but ease of operation decreases

Engineering Contradiction:
Improvemeasurement precisionVSAvoidease of operation
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent creates a self-service detection system where the sealed container itself serves as both the test object and the measurement indicator. The system automatically indicates leakage through weight changes on the balance without requiring complex operational procedures, skilled operators, or sophisticated data analysis.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex electronic control and data processing systems with simple mechanical weighing. The balance provides direct, intuitive measurement of leakage through weight changes, eliminating the need for complex operational procedures required by professional equipment while maintaining sufficient measurement precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables convenient and efficient detection of leak rates with high accuracy, reducing the limitations of temperature and pressure environments, and allowing for the detection of various leak rates with minimal equipment complexity and cost.

Implementation Method 1

a balance for measuring the weight of the sealed container

Methodology Applied
Scientific EffectWeight measurement: Balance

Implementation Method 2

the gas storage tank, the leak to be detected and the connecting piece are in fluid communication with the sealed container

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Data Source

PatentUS11125606B2Device and method for detecting leak rate of leak
Publication Date: 2021.09.21 CITIC DICASTAL CO LTD
  • US11125606B2 patent drawing

AI summary

A device for detecting the leak rate of a leak is employed to realize a detection method for detecting the leak rate of a leak. The device includes a gas storage tank for storing a detection medium, a connecting piece, a detection valve arranged on the connecting piece, a sealed container and a balance for measuring the weight of the sealed container. The device can detect the leak rates of leaks within the range of 1×10−1˜1×10−8 Pa·m3/s.