Nanoscale Fracture Leak Sensor for Stoma Pouch Adhesive
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Solution Overview
Problem
The adhesive layer of stoma pouch flanges gradually loses effectiveness, leading to leakages and associated psychological burden and high costs due to frequent replacements, necessitating a reliable and cost-effective leak detection system.
Innovation Solution
A leak detection sensor comprising intertwined copper wires coated with a thermopolymer insulating coating, treated by laser ablation to create nanoscale fractures allowing fluid permeation and electrical conduction, integrated with a porous wick for increased sensitivity, triggering an alarm upon fluid contact.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the adhesive layer is used to secure the stoma pouch, then the pouch can be attached to the skin, but the adhesive gradually loses effectiveness leading to leakages
Solution Approach 1:
The patent applies preliminary action by incorporating a leak detection sensor that proactively monitors the adhesive layer's condition before complete failure occurs. The sensor detects early signs of leakage through the adhesive, providing advance warning to the patient so they can replace the pouch before a actual leak happens, thus maintaining reliability while extending the effective duration of adhesive performance.
2Reliability
If a leak detection sensor is implemented, then early warning of leaks can be provided, but the device complexity increases
Solution Approach 1:
The patent applies the taking out principle by extracting only the essential leak detection function from a complex sensor system. The sensor comprises simple conductive elements (such as conductive adhesive traces or simple electrodes) that form a basic electrical circuit, detecting leakage through changes in electrical properties when fluid contacts the adhesive layer. This minimalistic approach provides reliable leak detection while keeping the device complexity low and the sensor easy to integrate into the pouch system.
3Measurement precision
If the coating is completely removed by laser ablation, then maximum fluid contact is achieved, but electrical conduction becomes unreliable
Solution Approach 1:
The patent applies local quality by creating selective, localized modifications in the coating rather than complete removal. The laser ablation process creates specific patterns such as arrays of micro-holes, trenches, or partial-thickness modifications at defined locations along the conductive element. This allows fluid to contact the conductive element at these specific local points for reliable detection, while the remaining intact coating maintains electrical conduction stability and provides protective insulation elsewhere along the conductor.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Provides early warning of impending leaks, reducing the risk of pouch failure in public and lowering management costs by enabling timely replacement, while ensuring biocompatibility and preventing skin irritation.
Implementation Method 1
creating successive troughs at spaced intervals in the coating of the electrodes by laser ablation of the coating
Implementation Method 2
the transmission of heat along the length of the respective electrode during the creation of a respective trough results in the partial melting of the coating surrounding a previously ablated adjacent trough
Implementation Method 3
the partial melting of the coating surrounding a previously ablated adjacent trough which recovers the previously exposed surface of the electrode, fractures arising in the remelted coating as it solidifies
Implementation Method 4
creating fractures in the coating of the electrodes having a breadth of less than 500nm, more preferably 100nm or less, through which fluid may permeate to enable current to flow between the electrodes
Data Source
Figure 1
Figure 2~3
AI summary
A leak detection sensor comprising a pair of electrodes, each electrode being coated with an electrically insulating coating having fractures formed therein having a breadth of less than 500nm, whereby a current can flow between the electrodes when the electrodes are exposed to an electrically conductive fluid.