Leakage Current Interruption Device with Automatic Fault Detection

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Solution Overview

Problem

Leakage current detection and interruption devices with self-testing functions often require manual intervention to address faulty trip coils or semiconductor devices, posing a safety threat if users are not immediately aware of malfunctions.

Innovation Solution

A leakage current detection and interruption device that automatically disconnects power when the trip coil or semiconductor device is faulty, utilizing a switch module, leakage current detection module, trip drive module, coil function detection module, self-test module, and detection drive module to generate electromagnetic forces and signals for automatic disconnection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a leakage current detection and interruption device with self-testing function is designed, then the device can detect leakage currents and test its own functionality, but when the trip coil or semiconductor device is faulty, the device can only generate audible or visible alarms requiring manual intervention, which still poses safety threats

Engineering Contradiction:
Improvesafety protection functionVSAvoidmanual intervention requirement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The device automatically detects faults in the trip coil and semiconductor device through the detection drive module, and automatically interrupts power by driving the switch module to disconnect the output end from the input end, eliminating the need for manual user intervention when faults occur

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The detection drive module continuously monitors the operational status of the trip coil and semiconductor device, providing feedback signals that trigger automatic power interruption when fault conditions are detected, ensuring the device responds autonomously to safety threats

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the device requires user testing before use and during operation, then users can check device functionality, but users may not immediately become aware of malfunctions and continue using the device, creating safety risks

Engineering Contradiction:
Improveself-testing functionVSAvoidsafety threat from undetected faults
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The detection drive module automatically performs continuous monitoring and fault detection without requiring user initiation of tests, and automatically executes power interruption when faults are detected, ensuring safety without relying on user awareness or action

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The device performs preliminary fault detection through the detection drive module before safety threats can materialize, and takes preliminary action by automatically preparing the interruption mechanism so that power can be immediately cut off when faults are detected

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances safety and convenience by automatically interrupting power connection without user intervention when faults are detected in the trip coil or semiconductor device, preventing potential hazards.

Implementation Method 1

a first coil, configured to generate an electromagnetic force to drive the switch module

Methodology Applied
Scientific EffectElectromagnetic force: Electromagnetic Induction

Implementation Method 2

a second coil, configured to generate another electromagnetic force to drive the switch module

Methodology Applied
Scientific EffectElectromagnetic force: Electromagnetic Induction

Data Source

PatentUS11658475B1Leakage current detection and interruption device, electrical connector and electrical appliance
Publication Date: 2023.05.23 LI CHENGLI
  • US11658475B1 patent drawing
  • US11658475B1 patent drawing
  • US11658475B1 patent drawing

AI summary

A leakage current detection and interruption device coupled to power supply lines, including a leakage current detection module for generating a leakage current fault signal when detecting leakage currents on the lines; a trip drive module responsive to the leakage current fault signal to drive a switch to disconnect power on the lines, the trip drive module including a first semiconductor device responsive to the leakage current fault signal to cause a current in a first coil to drive the switch; a coil function detection module for generating a coil fault signal when detecting a fault in the first coil; a self-test module for generating a self-test fault signal when detecting a fault in the leakage current detection module or the first semiconductor device; and a detection drive module for driving the switch to disconnect power in response to the coil fault signal or the self-test fault signal.