Leakage Current Sensor for Suspension Insulators

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Solution Overview

Problem

Existing methods for monitoring leakage currents in transmission systems, particularly on suspension-type insulators, fail to accurately detect and report potential issues, leading to risks of insulator flashover and wood pole fires due to contamination and arcing, without providing effective preventative measures.

Innovation Solution

A sensor apparatus with a housing, clamping mechanism, and electronics module that attaches to the grounded end of suspension-type insulators, measures leakage currents, converts them into digital signals, and wirelessly transmits data to a receiver for continuous monitoring and reporting, allowing for timely mitigation of potential problems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If leakage current monitoring is implemented using conventional methods, then some leakage current detection is possible, but accurate detection and reporting of potential issues is not achieved

Engineering Contradiction:
Improveleakage current detection accuracyVSAvoidinsulator flashover risk
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The sensor is divided into two separate halves that can be independently positioned around the insulator end fitting. This segmentation allows the sensor to be installed without disrupting the insulator assembly and enables accurate measurement of leakage current by capturing the magnetic field generated by the current flow through the insulator surface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a magnetic field as an intermediary between the leakage current and the measurement system. The leakage current generates a magnetic field around the insulator end fitting, which the sensor detects and converts into measurable signals. This intermediary approach allows non-contact measurement and improves detection accuracy without interfering with the insulator's electrical performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If continuous monitoring is implemented, then real-time leakage current data is available, but the complexity of the monitoring system increases

Engineering Contradiction:
Improveleakage current data availabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent extracts only the essential measurement function from complex monitoring systems. By using a simple current transformer principle to detect the magnetic field generated by leakage current, the system obtains continuous monitoring capability without requiring complex electronics or multiple sensor components. The focus is on extracting the key information (leakage current magnitude) rather than implementing a comprehensive monitoring suite.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The sensor design allows for easy installation and self-configuration around the insulator end fitting. The two halves of the sensor clamp onto the fitting, automatically positioning the measurement core to detect the magnetic field. This self-aligning mechanism reduces installation complexity and eliminates the need for complex calibration procedures, allowing continuous monitoring with minimal system complexity.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If sensor apparatus is installed on insulators, then leakage current can be detected, but the insulator assembly complexity increases

Engineering Contradiction:
Improveleakage current measurement accuracyVSAvoidinsulator assembly complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The sensor is segmented into two separate halves that can be independently installed around the insulator end fitting. This segmentation allows the sensor to be added to existing insulators without requiring disassembly or modification of the insulator itself. The sensor halves clamp onto the external surface of the end fitting, maintaining the insulator's original configuration while enabling accurate leakage current measurement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The sensor design is made universal by creating a standardized clamping mechanism that can be installed on various insulator end fitting configurations. The sensor serves multiple functions: it detects leakage current, provides continuous monitoring capability, and can be installed on different insulator types without custom fabrication. This multi-functionality reduces the need for specialized components and minimizes insulator assembly complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables continuous, accurate monitoring and reporting of leakage currents, reducing the risk of insulator flashover and wood pole fires by providing real-time data for proactive maintenance, thus improving the reliability of transmission systems.

Implementation Method 1

a leakage current sensor... adapted to detect a leakage current along the insulator

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

conduct a leakage current from a grounded end fitting of the insulator through a current transformer of the leakage current sensor, to generate an analog signal proportional to the leakage current

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP2798359B1Leakage current sensor for suspension type insulator
Publication Date: 2019.03.13 ELECTRIC POWER RES INST INC
  • EP2798359B1 patent drawingFigure 1
  • EP2798359B1 patent drawingFigure 2
  • EP2798359B1 patent drawingFigure 3

AI summary

A sensor apparatus for detecting leakage current in a suspension-type insulator of an electrical power system is disclosed. The sensor apparatus includes a housing having a leakage current sensor contained therein, a door pivotally connected to the housing and adapted to move between an open position where a grounded end fitting of the insulator is received by the sensor apparatus and a closed position, and a clamping mechanism connected to the housing. The leakage current sensor is adapted to detect a leakage current along the insulator. The clamping mechanism is adapted to clamp the sensor apparatus to the grounded end fitting of the insulator.