Intelligent Leakage Current Detection Device for Open Circuit Safety

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Solution Overview

Problem

Current leakage current detection and interruption devices (LCDI) fail to function effectively when the leakage current detection line is open-circuited, leading to potential fire hazards due to undetected leakage currents.

Innovation Solution

An intelligent leakage current detection and interruption device is designed with a power cord configuration that includes a switch module, leakage current detection lines, and a detection monitoring module, which forms a detection current path to detect leakage currents and open circuit conditions, using semiconductor switches and resistors to control power interruption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the leakage current detection line is used to detect leakage current, then leakage current protection function is achieved, but the device cannot detect open circuit conditions in the detection line itself

Engineering Contradiction:
Improveleakage current protection functionVSAvoidopen circuit condition detection capability
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent introduces a feedback mechanism where the detection monitoring module continuously monitors the integrity of the leakage current detection line by detecting current flow through the detection line. When an open circuit condition is detected (no current flow), the system generates an alarm signal to indicate the fault condition, enabling the system to detect its own operational status.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary detection monitoring module that acts as a mediator between the leakage current detection line and the control system. This module includes a detection resistor connected in series with the leakage current detection line, allowing the system to monitor the electrical state of the detection line without interfering with its primary leakage current detection function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of information

If the detection current path includes the leakage current detection line, then open circuit conditions can be detected, but false alarms may occur due to normal current variations

Engineering Contradiction:
Improveopen circuit condition detection capabilityVSAvoiddetection accuracy
Core Design Contradiction:
Loss of informationVSReliability

Solution Approach 1:

The patent applies partial action by using a detection monitoring module that only monitors a portion of the electrical characteristics (current flow through the detection line) rather than attempting to analyze all electrical parameters. This selective monitoring approach reduces complexity and minimizes the risk of false alarms while still effectively detecting open circuit conditions.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If additional monitoring components are added to detect open circuit conditions, then detection reliability is improved, but device complexity increases

Engineering Contradiction:
Improveopen circuit condition detectionVSAvoidnumber of components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the detection monitoring module with the existing leakage current detection system by integrating the detection resistor and monitoring circuitry into the current detection path. This combination allows the system to perform both leakage current detection and open circuit condition monitoring using a unified structural framework, thereby reducing overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The detection monitoring module is designed to serve multiple functions: it monitors the integrity of the leakage current detection line, detects open circuit conditions, and provides feedback to the control system. This multi-functionality reduces the need for separate dedicated components for each function, thereby simplifying the overall device architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11536777B2Intelligent leakage current detection and interruption device for power cord
Publication Date: 2022.12.27 ELECTRICPROTECT CORP
  • US11536777B2 patent drawing
  • US11536777B2 patent drawing
  • US11536777B2 patent drawing

AI summary

A power cord for a leakage current detection and interruption device including two insulated power supply lines, two leakage current detection lines for detecting a leakage current on the power supply lines, and two conductor wires. The two leakage current detection lines and the two conductor wires are electrically insulated from each other along the length of the power cord but are electrically connected in series to form a detection current path of a leakage current detection module. The leakage current detection and interruption device further includes a detection monitoring module, coupled in series to the detection current path, for detecting an open circuit condition in the detection current path. The device further includes a switch module and a drive module, which can cut off power supply in response to a detected leakage current or open circuit condition in the detection current path.