Adaptive Frequency Control for LED Dimming Stability

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Solution Overview

Problem

Solid state light sources, such as LEDs, experience unstable light output during dimming, particularly at low light levels and slow rate changes, due to the large granular step size of power converters/LED drivers, leading to perceptible flicker and oscillation.

Innovation Solution

Implementing adaptive frequency control in switching converters and PWM dimming signals, where the switching frequency is increased during dimming transitions to ensure the pulse width corresponds to an integral multiple of the switching period, and the PWM frequency is adjusted to synchronize with the power converter's switching cycle, thereby stabilizing the light output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If pulse width modulation (PWM) is used to dim solid state light sources, then the light output can be controlled, but the light output becomes unstable at low light levels below 15% of total output

Engineering Contradiction:
Improvelight output levelVSAvoidlight output stability
Core Design Contradiction:
Illumination intensityVSStability of the object's composition

Solution Approach 1:

The patent applies dynamics by making the switching frequency adaptive rather than fixed. The control circuitry dynamically adjusts the switching frequency of the power converter based on the desired light output level, particularly increasing frequency during dimming transitions to ensure the pulse width corresponds to an integral multiple of the switching period, thereby eliminating unstable light output at low levels

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the switching frequency parameter adaptively to resolve the instability issue. By adjusting the switching frequency as a variable parameter rather than maintaining a constant frequency, the system ensures that the PWM pulse width always corresponds to an integral multiple of the switching period, eliminating flicker and oscillation at low light levels

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the power converter operates at fixed switching frequency, then the system is simple to control, but the pulse width does not correspond to an integral multiple of the switching period causing granular step size and instability

Engineering Contradiction:
Improvecontrol system complexityVSAvoidlight output stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent implements feedback by having the control circuitry continuously monitor the relationship between the PWM signal period and the power converter switching period. The system uses this feedback to adaptively adjust the switching frequency, ensuring that the pulse width always corresponds to an integral multiple of the switching period, thereby eliminating granular step size and light output instability

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from fixed frequency operation to adaptive frequency operation. The switching frequency is dynamically adjusted based on the PWM dimming signal characteristics, allowing the system to maintain stability across different light output levels without significantly increasing control complexity

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If the switching frequency is increased during dimming transitions, then the light output stability is improved, but the power converter operates less efficiently at higher frequencies

Engineering Contradiction:
Improvelight output stabilityVSAvoidpower converter efficiency
Core Design Contradiction:
Stability of the object's compositionVSLoss of energy

Solution Approach 1:

The patent applies dynamics by making the switching frequency adaptive rather than fixed. The control circuitry dynamically adjusts the switching frequency of the power converter based on the desired light output level, particularly increasing frequency during dimming transitions to ensure the pulse width corresponds to an integral multiple of the switching period, thereby eliminating unstable light output at low levels

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes periodic action by synchronizing the PWM dimming signal with the power converter switching cycles. By ensuring the pulse width corresponds to an integral multiple of the switching period, the system creates a periodic relationship that eliminates instability while allowing frequency adjustment to optimize efficiency at different operating points

Inventive Principle:
Principle #19Periodic action

Data Source

PatentEP2679076B1Adaptive frequency control to change a light output level
Publication Date: 2018.01.03 OSRAM SYLVANIA INC
  • EP2679076B1 patent drawingFigure 1A
  • EP2679076B1 patent drawingFigure 1B
  • EP2679076B1 patent drawingFigure 2

AI summary

Systems and methods to change a light output level using adaptive frequency control are provided. A switched mode power converter is configured to switch output current to a light emitting diode (LED) module, which includes an LED lighting element, at a switching frequency. Control circuitry is configured to receive a dimming control input that corresponding to a desired light output level of the LED module. The control circuitry is also configured to provide a pulse width modulation (PWM) output configured to pulse width modulate the output current, the PWM output having a pulse width, a PWM frequency, and a PWM period corresponding to the PWM frequency. The control circuitry is also configured to adjust at least one of the PWM period and the switching period in response to a change in the dimming control input, such that a light output level of the LED module is appropriately changed.