Light-emitting Device Air Cavity for Warm White LED

Solution Overview

Problem

Conventional LED flexible lighting strips typically produce cold color temperatures and insufficient illumination due to direct encapsulation of the light source, limiting their ability to meet user requirements for warm white light and high lumen output.

Innovation Solution

A light-emitting device design featuring an encapsulation housing with a cavity between the light engine and the encapsulation material, allowing the light to enter the cavity first before exiting, which reduces the influence of the encapsulation material on color temperature and includes a flexible structure for full-sealing and high lumen output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the light source is directly encapsulated with flexible material, then waterproof and dustproof effects are achieved, but the color temperature becomes biased to cold light and lumen output is insufficient

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

An air cavity is introduced as an intermediary space between the light source and the encapsulation material. This cavity prevents direct contact between the light source and encapsulation material, allowing the light to maintain its original color temperature and lumen output while the encapsulation material still provides waterproof and dustproof protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the light source is directly encapsulated with flexible material, then full-sealing is achieved, but the illumination strength is insufficient

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The air cavity serves as a mediator that allows the encapsulation material to provide full-sealing protection without directly absorbing or blocking the light from the light source, thereby maintaining high illumination strength.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Device complexity

If the light source is directly encapsulated with flexible material, then the structure is simple, but the color temperature cannot be adjusted to warm white

Engineering Contradiction:
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The air cavity acts as a simple intermediary structure that prevents the encapsulation material from directly affecting the light's color temperature, enabling the achievement of warm white color temperature without complex additional components.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10386022B2Light-emitting device and method for manufacturing the light-emitting device
Publication Date: 2019.08.20
  • US10386022B2 patent drawing

AI summary

Various embodiments may relate to a light-emitting device. The light-emitting device includes an encapsulation housing and a light engine arranged in the encapsulation housing. The light engine is arranged in the encapsulation housing in such a manner that a cavity is formed between the light engine and the encapsulation housing. At least the exit surface of a light source arranged on one side of the light engine is located in the cavity.