LED Circuit Average Current Control via PWM Modulation

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Solution Overview

Problem

Conventional buck type LED circuits face challenges in accurately controlling the average current to the LED, with Method 1 experiencing high error due to ripple in peak current mode control and Method 2 introducing additional power loss with a series coupled current sense resistor.

Innovation Solution

A circuit comprising a sense unit, compensation unit, and modulate unit that uses mid-current sense or full-wave sense methods to accurately regulate the average current, employing an operational amplifier and RC filter for compensation and a PWM modulator to adjust the main switch's ON/OFF time based on sensed and reference signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If peak current mode control is used to regulate current, then the control method is simple with no external circuit needed, but the average current control precision is low due to ripple influence

Engineering Contradiction:
Improvecontrol method simplicityVSAvoidaverage current control precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent introduces a current sense resistor as an intermediary element to detect the actual average current flowing through the LED. This mediator enables precise measurement without requiring complex control circuits, resolving the contradiction between simplicity and precision by using a straightforward sensing approach combined with PWM modulation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the traditional peak current mode control mechanism with a PWM-based average current control system. Instead of controlling peak current directly, the system uses pulse width modulation to control the average current, substituting the control approach to achieve both simplicity and high precision simultaneously.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If a series coupled current sense resistor is used to detect LED current, then average current control precision is high, but additional power loss is introduced

Engineering Contradiction:
Improveaverage current control precisionVSAvoidpower loss
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent optimizes the resistance value of the current sense resistor to minimize power loss while maintaining measurement precision. By carefully selecting the resistance parameter, the system achieves high precision average current control without introducing significant power loss, resolving the contradiction through parameter optimization.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If conventional current control methods are used, then the circuit structure remains simple, but brightness regulation precision is insufficient

Engineering Contradiction:
Improvecircuit structure simplicityVSAvoidbrightness regulation precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent implements a feedback control mechanism where the current sense resistor continuously monitors the average current and feeds this information back to the control circuit. This feedback loop enables precise brightness regulation by adjusting the PWM duty cycle based on actual current measurements, achieving high precision without complicating the overall circuit structure.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS8247984B2LED circuit and method for controlling the average current of the LED
Publication Date: 2012.08.21 MONOLITHIC POWER SYSTEMS INC
  • US8247984B2 patent drawing
  • US8247984B2 patent drawing
  • US8247984B2 patent drawing

AI summary

An LED circuit is disclosed. The circuit senses the average current flowing through the LED. The sensed signal is compensated and modulated. The modulated signal is then used to control the ON/OFF state of a switch that supplies power to the LED.