LED Bar Lighting Uniform Illumination via Bar Lens
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Solution Overview
Problem
LED bar lighting devices struggle to achieve uniform illumination due to the point-like nature of LED chips, resulting in brighter centers and darker edges, which is costly to address by increasing the number of LED chips.
Innovation Solution
An LED bar lighting device with a bar house, cover, and bar lens, where the bar lens features an in-light surface profile line and an out-light surface profile line to disperse light uniformly across the cover, ensuring even illumination without the need for excessive LED chips.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Illumination intensity
If the number of LED chips is increased to achieve uniform illumination, then the illumination uniformity is improved, but the cost and manufacturing difficulty increase
Solution Approach 1:
The patent introduces a lens as an intermediary component between the LED chip and the illuminated surface. The lens has specific optical surfaces (first optical surface and second optical surface) that refract and redirect light rays to achieve uniform illumination distribution. This intermediary element allows a single LED chip to produce uniform illumination without requiring multiple chips, thereby resolving the contradiction between illumination uniformity and device complexity
Solution Approach 2:
The patent changes the optical parameters of the system by designing specific lens surface profiles (convex or concave shapes with defined radii of curvature). By adjusting the lens parameters (surface curvature, thickness, material refractive index), the light distribution pattern is transformed from non-uniform (bright center, dark edges) to uniform across the illuminated area. This parameter change approach enables uniform illumination while maintaining a simple single-chip configuration
2Illumination intensity
If the number of LED chips is increased to achieve uniform illumination, then the illumination uniformity is improved, but the cost increases
Solution Approach 1:
The lens acts as an optical intermediary that redistributes light from a single LED chip uniformly across the target area. This eliminates the need to purchase and install multiple LED chips, directly reducing material costs while achieving the desired illumination uniformity
Solution Approach 2:
The lens creates multiple virtual light sources through refraction, effectively copying the light output in different directions. This optical copying allows one physical LED chip to illuminate multiple areas uniformly, replacing the need for multiple physical chips and reducing overall system cost
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides a low-cost, efficient setup for achieving uniform illumination by dispersing light intensity evenly across the illuminated area, enhancing the aesthetic appeal and reducing manufacturing complexity.
Implementation Method 1
the bar lens features an in-light surface profile line and an out-light surface profile line to disperse light uniformly across the cover
Data Source
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AI summary
An LED bar lighting (100) with uniform illumination includes at least two LED chips (50), and a bar lens (30). Each of at least two LED chips (50) includes an optical axis (51). The bar lens (30) includes an in-light surface profile line (311) and an out-light surface profile line (314) in a cross section perpendicular to the axial direction of the bar lens (30). The in-light surface profile line (311) includes a first arc (312) and two second arcs (313) arranged two sides of the first arc (312). The first arc (312) is tangent to the second arc (313) and the radius of the first arc (312) is smaller than that of the second arc (313). The radius of the out-light surface profile line (314) is gradually reduced toward two sides thereof from an intersection of the out-light surface profile line (314) and the optical axis (51). The radius of the out-light surface profile line (314) at the intersection of the out-light profile line (314) and the optical axis (51) is infinite, and the refraction angle at both end points of the out-light surface profile line (314) is 0 degree.