LED Circuit Board Layout for Uniform Low-Profile Lighting

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Solution Overview

Problem

Low profile lighting fixtures using LED devices face challenges in minimizing shadowing effects from larger electronic components, which interfere with light output and result in non-uniform illumination.

Innovation Solution

The electronic components for power conditioning, including a driver circuit and a flicker reducing circuit, are arranged on a separate portion of the circuit board radially apart from the LED devices, reducing interference and shadowing effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If electronic components are placed on the same circuit board as LED devices, then device complexity is reduced, but shadowing effects increase and light output uniformity deteriorates

Engineering Contradiction:
Improvecircuit board configurationVSAvoidlight output uniformity
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The circuit board is divided into distinct functional zones: a first portion dedicated to LED devices and a second portion dedicated to electronic components. This spatial segmentation prevents electronic components from casting shadows over LED light output, resolving the contradiction between integrated design and illumination uniformity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Electronic components are positioned radially apart from the center point of the circuit board, utilizing the radial dimension to separate component locations. This dimensional arrangement ensures that larger electronic components do not interfere with the light emission path while maintaining electrical connectivity through the circuit board traces.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If larger electronic components are placed near LED devices, then manufacturing is simplified, but shadowing effects increase and interfere with light output

Engineering Contradiction:
Improvecomponent assemblyVSAvoidshadowing effects
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

Different regions of the circuit board are assigned different functional qualities: the first portion (center region) is optimized for light emission with LED devices, while the second portion (peripheral region) is optimized for electrical functions with electronic components. This local differentiation eliminates shadowing in the light output region while maintaining manufacturing simplicity through standardized board design.

Inventive Principle:
Principle #3Local quality

3Length of stationary object

If a single circuit board is used for both LED devices and electronic components, then fixture depth is reduced, but component interference with light emission increases

Engineering Contradiction:
Improvefixture depthVSAvoidcomponent interference
Core Design Contradiction:
Length of stationary objectVSObject-affected harmful factors

Solution Approach 1:

Electronic components are extracted from the central light-emitting region and placed in a separate second portion of the circuit board radially apart from the center point. This extraction eliminates their harmful shadowing effects on light emission while maintaining the benefits of a single-board integrated design for reduced fixture depth.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS12404996B2LED circuit board layout for low profile lighting fixture
Publication Date: 2025.09.02 PROGRESS LIGHTING LLC
  • US12404996B2 patent drawing
  • US12404996B2 patent drawing
  • US12404996B2 patent drawing

AI summary

Light emitting device (LED) circuit board layouts for low profile lighting fixtures are provided. In some embodiments, the lighting fixture can include a fixture housing. The lighting fixture can include one or more LED devices disposed on a circuit board. The lighting fixture can include one or more electronic components associated with at least one of a driver circuit or a filter circuit (e.g., as part of a flicker reducing circuit) disposed on the circuit board. The one or more LED devices are disposed on a first portion of the circuit board and the electronic components are disposed on a second portion of the circuit board. The second portion of the circuit board can be spaced radially apart from a center point of the circuit board relative to the first portion.