LED Box Adjusting Mechanism for Gap and Height Alignment
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Solution Overview
Problem
Existing LED display screen assembly mechanisms can only adjust the gap between adjacent boxes, limiting the ability to address both gap and height differences, which affects display quality.
Innovation Solution
An adjusting mechanism comprising a first adjusting structure with a rotating member and an adjusting lock hook, and a second adjusting structure with a movably arranged adjusting rod, allowing for both gap and height adjustments between boxes by coordinating the movement of the lock hook and rod.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If a single adjusting mechanism is used to adjust the gap between adjacent boxes, then the gap adjustment function is achieved, but the ability to adjust height differences is lost
Solution Approach 1:
The adjusting mechanism integrates two adjusting structures: a first adjusting structure (with rotating member and adjusting lock hook) for adjusting the gap between adjacent boxes, and a second adjusting structure (with adjusting rod) for adjusting height differences. This multi-functional design allows a single mechanism to perform both gap adjustment and height adjustment functions, resolving the contradiction between versatility and complexity.
Solution Approach 2:
The patent combines two previously separate adjusting functions into one integrated adjusting mechanism. The first adjusting structure and second adjusting structure are merged within the same box assembly, allowing operators to adjust both gap and height using a unified mechanism rather than separate mechanisms, thereby achieving versatility without proportionally increasing complexity.
2Adaptability or versatility
If the bottom of boxes is deformed seriously causing height difference and gap, then installation flexibility is improved, but display quality deteriorates
Solution Approach 1:
The adjusting mechanism is designed to compensate for bottom deformation of boxes before final assembly. By providing adjustable feet that can extend or retract, and adjustable rods that can change height, the mechanism pre-corrects for deformation issues, allowing the display screen to achieve high precision and quality despite variations in box bottom flatness.
Solution Approach 2:
The mechanism changes the position parameter of the box assembly by adjusting the extending length of adjusting feet and the height of adjusting rods. This allows dynamic modification of box positioning to compensate for deformation, maintaining both installation flexibility and display quality through parameter adjustment rather than requiring perfectly manufactured boxes.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables diverse adjustments of both gap and height differences between boxes, enhancing display quality and operational simplicity.
Implementation Method 1
the rotating member may drive the adjusting lock hook to rotate when rotating
Implementation Method 2
a driving member arranged in the rotating member and driving the adjusting lock hook to move
Implementation Method 3
an adjusting rod movably arranged in the second base
Implementation Method 4
the adjusting screw rod is in threaded connection to the upper sliding block. The adjusting screw rod is rotated to move the upper sliding block forward and backward
Data Source
AI summary
An adjusting mechanism of a box and a light emitting diode (LED) box assembly are provided. The adjusting mechanism of a box includes: a first adjusting structure which includes a first base, a rotating member, an adjusting lock hook movably arranged on the rotating member and a driving member arranged in the rotating member and driving the adjusting lock hook to move, where the rotating member can drive the adjusting lock hook to rotate when rotating such that the adjusting lock hook has a locking position and an unlocking position; and a second adjusting structure which includes a second base and an adjusting rod, where the adjusting lock hook is in the locking position when the adjusting lock hook cooperates with the adjusting rod, and the adjusting lock hook is in the unlocking position when the adjusting lock hook is separated from the adjusting rod.