LED Cermet Layer Plasmonic Light Extraction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Light emitting diodes (LEDs) using semiconductor structures suffer from low light extraction efficiency due to near-field evanescent waves being internally reflected, reducing the overall emission of visible light.

Innovation Solution

Incorporating a cermet layer with metallic plasma properties between the active layer and the substrate, which amplifies and extracts near-field evanescent waves as metallic plasma, enhancing light extraction efficiency by interacting with the quantum well to produce additional photons.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a standard semiconductor structure is used for LED, then the device structure is simple and easy to manufacture, but the light extraction efficiency is low due to internal reflection of near-field evanescent waves

Engineering Contradiction:
Improveease of manufactureVSAvoidlight extraction efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent introduces a cermet layer as an intermediary component between the active layer and the substrate. This cermet layer contains metallic nanoparticles that interact with near-field evanescent waves, converting them into propagating light waves that can be extracted from the LED. The intermediary layer mediates the energy transfer from the semiconductor structure to extractable light, resolving the contradiction between simple structure and high light extraction efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a cermet composite material consisting of metallic nanoparticles dispersed in a dielectric matrix. This composite material combines the optical properties of metals (plasmonic resonance) with dielectrics (low loss), enabling efficient conversion of evanescent waves to propagating waves. The composite material approach allows achieving high light extraction efficiency while maintaining a relatively simple device structure.

Inventive Principle:
Principle #40Composite materials

2Illumination intensity

If the active layer emits near-field evanescent waves, then the quantum well produces light, but the evanescent waves are internally reflected and remain trapped in the semiconductor structure

Engineering Contradiction:
Improvelight emissionVSAvoidinternal reflection
Core Design Contradiction:
Illumination intensityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful internal reflection of near-field evanescent waves into a beneficial effect by using the cermet layer's plasmonic resonance. The metallic nanoparticles in the cermet layer couple with the evanescent waves, extracting their energy and converting it into propagating light waves that can escape the semiconductor structure. This transforms the previously harmful trapped energy into useful extractable light.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent changes the optical parameters of the interface between the active layer and the substrate by introducing the cermet layer with specific metallic nanoparticle composition and size. This parameter change modifies the refractive index profile and enables plasmonic resonance, fundamentally altering how near-field evanescent waves interact with the structure to convert trapped energy into extractable light.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cermet layer significantly improves light extraction efficiency by converting near-field evanescent waves into metallic plasma, increasing the emission of visible light and reducing internal reflection, thereby enhancing the overall performance of the LED.

Implementation Method 1

near field evanescent waves emitted from the active layer are internally reflected inside the semiconductor structure

Methodology Applied
Scientific EffectNear-field evanescent waves:

Implementation Method 2

Incorporating a cermet layer with metallic plasma properties between the active layer and the substrate, which amplifies and extracts near-field evanescent waves as metallic plasma

Methodology Applied
Scientific EffectMetallic plasma: Plasma

Implementation Method 3

which amplifies and extracts near-field evanescent waves as metallic plasma, enhancing light extraction efficiency by interacting with the quantum well to produce additional photons

Methodology Applied
Scientific EffectQuantum well:

Implementation Method 4

near field evanescent waves emitted from the active layer are internally reflected inside the semiconductor structure, so that a large portion of the light emitted from the active layer remain in the semiconductor structure

Methodology Applied
Scientific EffectInternal reflection: Reflection

Data Source

PatentUS9076936B2Light emitting diode
Publication Date: 2015.07.07 HON HAI PRECISION INDUSTRY CO LTD
  • US9076936B2 patent drawing
  • US9076936B2 patent drawing
  • US9076936B2 patent drawing

AI summary

A light emitting diode includes a substrate, a buffer layer, a first semiconductor layer, an active layer, a second semiconductor layer, and a cermet layer. The active layer is on the first semiconductor layer. The second semiconductor layer is on the active layer. The cermet layer is on the second semiconductor layer. A first electrode is electrically connected to the first semiconductor layer. A second electrode is electrically connected to the second semiconductor layer.