LED Chip Passivation for Low Current Efficiency

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Solution Overview

Problem

Light-emitting diode chips based on InGaAlP have efficiency maxima at high current densities due to non-radiative losses on etched side surfaces, limiting their use at low current densities.

Innovation Solution

A passivation layer with statically fixed charge carriers is applied to the side surfaces of the semiconductor layer sequence, particularly covering the active zone, to reduce non-radiative recombination by shielding oppositely charged carriers, thereby increasing efficiency at low current densities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If light-emitting diode chips based on InGaAlP are used, then efficiency maximum is achieved at high current densities, but non-radiative losses occur at etched side surfaces limiting use at low current densities

Engineering Contradiction:
ImproveefficiencyVSAvoidnon-radiative losses
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

A passivation layer is introduced as an intermediary between the semiconductor material and the external environment. This passivation layer contains statically fixed charge carriers that create an electric field to shield mobile charge carriers from the etched side surfaces, thereby reducing non-radiative recombination losses while maintaining radiative efficiency in the active zone

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the electrical parameters at the side surfaces by introducing statically fixed charge carriers in the passivation layer. This creates a localized electric field that changes the distribution of mobile charge carriers, preventing them from reaching the harmful etched surfaces and thereby changing the recombination characteristics from non-radiative to radiative

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If passivation layer with statically fixed charge carriers is applied to side surfaces, then non-radiative losses are reduced, but device structure becomes more complex

Engineering Contradiction:
Improvenon-radiative lossesVSAvoidstructure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The passivation layer is implemented as a thin film structure that can be conformally deposited on the side surfaces of the semiconductor chip. This thin film approach provides the necessary passivation function without significantly increasing the overall device volume or structural complexity, as the layer is applied directly to existing surfaces rather than adding bulky components

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The passivation layer significantly reduces non-radiative losses and increases the efficiency of light-emitting diode chips, especially those with a high ratio of side surface to light exit surface, by accumulating charge carriers and bending the band edges, leading to enhanced performance at low current densities.

Implementation Method 1

The statically fixed charges in the passivation layer advantageously lead to a shielding of the oppositely charged type of charge carriers on the side surface

Methodology Applied
Scientific EffectElectrostatic shielding: Electrostatics

Implementation Method 2

charge carriers with opposite electric charge accumulate in the semiconductor material of the semiconductor layer sequence that adjoins the passivation layer

Methodology Applied
Scientific EffectElectrostatic attraction: Electrostatics

Implementation Method 3

the statically fixed charges in the passivation layer achieve a bending of the band edge of conduction band and valence band in the semiconductor material of the epitaxial semiconductor layer sequence adjoining the passivation layer

Methodology Applied
Scientific EffectBand bending:

Data Source

PatentUS10580938B2Light-emitting diode chip, and method for manufacturing a light-emitting diode chip
Publication Date: 2020.03.03 AMS OSRAM INT GMBH
  • US10580938B2 patent drawing
  • US10580938B2 patent drawing
  • US10580938B2 patent drawing

AI summary

A light-emitting diode chip and a method for manufacturing a light-emitting diode chip are disclosed. In an embodiment a light-emitting diode chip includes an epitaxial semiconductor layer sequence having an active zone configured to generate electromagnetic radiation during operation and a passivation layer comprising statically fixed electrical charge carriers, wherein the passivation layer is located on a side surface of the semiconductor layer sequence covering at least the active zone.