Class 2 Circuit Protection for LED Lighting

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Solution Overview

Problem

Conventional tunable white circuits using LEDs face issues with maintaining class 2 compliance when one LED fails, leading to high voltage peaks that can exceed safety standards, potentially causing user shock.

Innovation Solution

A lighting device with an inductor to balance current between LEDs, a voltage controller to adjust current settings based on voltage peaks, and a semiconductor controller to deactivate LEDs when voltage exceeds thresholds, ensuring compliance with class 2 safety standards.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If an inductor is introduced to balance current between LEDs for better luminance control, then the control precision of luminance is improved, but the voltage peak can exceed class 2 safety standards when one LED fails

Engineering Contradiction:
Improveluminance control precisionVSAvoidvoltage peak exceeding safety standards
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The protection circuit proactively monitors voltage peaks before they can cause harmful effects. When a voltage peak exceeds the class 2 safety threshold, the system immediately responds by adjusting the duty cycle or deactivating LEDs, preventing the high voltage condition from persisting and potentially harming users.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system acts as an intermediary between the inductor-based current balancing mechanism and the LEDs. It monitors the voltage peaks generated by the inductor and mediates by adjusting duty cycles or deactivating LEDs to maintain class 2 compliance while preserving the current balancing function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If the inductor balances current when LED forward voltages differ, then current distribution between LEDs is improved, but the voltage waveform generates peaks that violate class 2 compliance

Engineering Contradiction:
Improvecurrent distribution stabilityVSAvoidvoltage peak exceeding 60V safety threshold
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The protection circuit implements continuous feedback monitoring of voltage peaks across the LEDs. When the monitored voltage exceeds the class 2 threshold, the system responds by adjusting the duty cycle of the affected LED or deactivating it entirely, thereby maintaining current distribution stability while eliminating hazardous voltage peaks.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the duty cycle or activation state of LEDs based on real-time voltage peak conditions. This dynamic response allows the system to maintain stable current distribution through the inductor while adaptively preventing voltage peaks from exceeding safety thresholds.

Inventive Principle:
Principle #15Dynamics

3Reliability

If dual protection mechanisms are implemented to maintain class 2 compliance, then safety reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveclass 2 compliance reliabilityVSAvoidcircuit protection mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protection circuit combines multiple protection functions into a unified control mechanism. By integrating voltage peak detection, duty cycle adjustment, and LED deactivation logic into a single coordinated system, the design achieves dual protection for class 2 compliance while minimizing the increase in overall device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively maintains class 2 compliance by dynamically adjusting current and deactivating LEDs, preventing high voltage peaks and ensuring user safety.

Implementation Method 1

an inductor positioned between the current source and the first and second loads that balances the current powering the first and second loads

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP3949687B1Class 2 circuit protection
Publication Date: 2025.06.25 SIGNIFY HOLDING BV
  • EP3949687B1 patent drawingFigure 1
  • EP3949687B1 patent drawingFigure 2
  • EP3949687B1 patent drawingFigure 3

AI summary

A device, system, and method protect circuits of a lighting device. The lighting device includes a current source generating a current and a first load and a second load receiving the current. The lighting device includes an inductor positioned between the current source and the first and second loads that balances the current powering the first and second loads. The lighting device includes a detector monitoring a voltage peak of the first 5 and second loads. The lighting device includes a voltage controller receiving a reading of the voltage peak from the detector and determining when the voltage peak is at least a voltage peak threshold. The voltage controller is configured to adjust a setting for the current generated by the current source based on the reading of the voltage peak.