LED Light Extraction via Concave-Convex Passivation Structure

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Solution Overview

Problem

Light emitting diodes (LEDs) face inefficiencies in light extraction due to the refractive index mismatch between the semiconductor layer and air, leading to internal reflection and reduced external light emission, which can degrade electrical characteristics when conventional light extracting structures are employed.

Innovation Solution

A light emitting device with a concave-convex light extracting structure on a passivation layer surrounding the semiconductor layers, combined with electrode layers and a reflective layer, to enhance light extraction efficiency while maintaining electrical characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a concave-convex light extracting structure is formed on the semiconductor layer to improve light extraction efficiency, then light extraction efficiency is improved, but electrical characteristics are degraded

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidelectrical characteristics
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The device is divided into distinct functional regions: a light extraction region with concave-convex structure for improving light extraction, and an electrode region with flat surface for maintaining electrical characteristics. This spatial segmentation allows each region to optimize its specific function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different surface structures are applied to different regions of the semiconductor layer. The light extraction region has a concave-convex structure to enhance light extraction efficiency, while the electrode region maintains a flat surface to ensure good electrical contact and characteristics. This local differentiation resolves the contradiction by applying the appropriate structure only where needed.

Inventive Principle:
Principle #3Local quality

2Device complexity

If the semiconductor layer material has a lower refractive index than air to simplify device structure, then device structure is simplified, but light is totally reflected at the boundary surface and extinguished inside the semiconductor layer

Engineering Contradiction:
Improvedevice structureVSAvoidlight extraction efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

A concave-convex curved structure is formed on the light extraction region of the semiconductor layer. This curvature modifies the boundary surface between the semiconductor layer and air, enabling light to be extracted at various angles and reducing total internal reflection, thereby improving light extraction efficiency while maintaining the simple device structure.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves light extraction efficiency and electrical characteristics of LEDs by effectively redirecting internal light outward without degrading the device's performance.

Implementation Method 1

light generated from the active layer is not effectively emitted to the outside, but totally reflected from a boundary surface and extinguished at an inside of the light emitting semiconductor layer

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a material constituting the light emitting semiconductor layer has a refractive index lower than that of external air

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS10224462B2Light-emitting device
Publication Date: 2019.03.05 SUZHOU LEKIN SEMICON CO LTD
  • US10224462B2 patent drawing
  • US10224462B2 patent drawing
  • US10224462B2 patent drawing

AI summary

Disclosed is a light emitting device. The light emitting device includes a light emitting semiconductor layer including a first conductive semiconductor layer, an active layer on the first conductive semiconductor layer and a second conductive semiconductor layer on the active layer. A passivation layer is disposed on a surface of a light emitting semiconductor layer. A first electrode layer is disposed on the first conductive semiconductor layer and a second electrode layer is disposed on the second conductive semiconductor layer. Plurality of protrusion parts are disposed on a top surface of the first conductive semiconductor layer.