LED Module Connector Spring Force Assembly
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Solution Overview
Problem
Existing light generating systems for luminaires face challenges in easy module implementation, late-stage replacement, and simplification of connections, particularly in reducing the number of screws and separate electrical connections, while allowing for flexible optical adaptations.
Innovation Solution
A light generating system comprising an LED module, a module support, and a connector element, where the connector element includes a spring part that penetrates through openings in both the module support and the LED support, providing a secure and simplified assembly with reduced connection complexity, enabling easy replacement and optical adjustments.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If traditional screw connections and separate electrical connections are used to attach LED modules, then reliable mechanical and electrical connection is achieved, but device complexity and assembly time increase
Solution Approach 1:
The patent combines mechanical attachment and electrical connection functions into a single integrated connector element. This connector element features a spring part that simultaneously provides mechanical engagement with the module support and establishes electrical contact with the LED module, eliminating the need for separate screws and electrical connectors.
Solution Approach 2:
The connector element serves multiple functions: it acts as both a mechanical fastener and an electrical connector. The spring part provides both the mechanical force to secure the module and the electrical pathway for power and signal transmission, making the connection system universal and multi-functional.
2Strength
If multiple separate connection elements are used for LED modules, then secure attachment is achieved, but ease of replacement and maintenance deteriorates
Solution Approach 1:
The patent segments the connection system into modular components: the connector element, the module support with opening, and the LED module with support opening. This segmentation allows the LED module to be easily detached as a complete unit by simply removing the single connector element, facilitating quick replacement and maintenance without disassembling multiple separate connections.
3Stability of the object's composition
If rigid fixed connections are used for LED modules, then stable assembly is achieved, but adaptability for late-stage modifications deteriorates
Solution Approach 1:
The spring part of the connector element provides dynamic, adjustable mechanical engagement. The spring can accommodate variations in positioning and allows for easy detachment and reattachment, enabling late-stage modifications and adaptations while maintaining stable assembly during operation. The elastic nature of the spring permits flexible adjustment without compromising connection stability.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration simplifies the assembly and maintenance of light generating systems by reducing the number of connections, allowing for late-stage modifications and easy replacement of LED modules and optical elements, enhancing flexibility and efficiency in various lighting applications.
Implementation Method 1
the first spring part exerts a force on the LED module against the module support
Data Source
AI summary
The invention provides a light generating system (1000) comprising a LED module (100), a module support (200), and a connector element (300), wherein: the module support (200) comprises a first module support opening (230) for hosting at least part of a first connector element part (310); the LED module (100) comprises a LED support (120) and a plurality of LEDs (10) functionally coupled to the LED support (120), wherein the LED support (120) comprises a LED support opening (130) for hosting at least part of the first connector element part (310); and wherein the plurality of LEDs (10) are configured to generate light source light (11); the connector element (300) comprises the first connector element part (310), and wherein the first connector element part (310) comprises a first spring part (315); at least part of the first connector element part (310) penetrates through the first module support opening 230); and the LED support opening (130), the first connector element part (310), and the module support (200) are chosen such that in a functional coupling of the LED module (100) and the module support (200), at least part of the first connector element part (310) penetrates through the LED support opening (130), and the first spring part (315) exerts a force on the LED module (100) against the module support (200).