LED Control Circuit Residual Voltage Buffering

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Solution Overview

Problem

LED lighting apparatuses face issues with stable current flow and potential damage due to overvoltage from unstable power systems, leading to reduced lifetime and reliability, especially in high-capacity designs.

Innovation Solution

A control circuit with a current control circuit and a residual voltage buffer circuit that manages current paths for LED channels and absorbs excess voltage, preventing heat generation and damage by buffering residual voltage outside the integrated circuit chip.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the LED lighting apparatus is driven by higher voltage than design value due to unstable power system, then the power system compatibility is improved, but the current control circuit may be damaged by over current and thermal stress

Engineering Contradiction:
Improvepower system compatibilityVSAvoidcurrent control circuit reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The residual voltage buffer circuit is designed to absorb excessive voltage before it reaches the current control circuit. When the rectified voltage exceeds the preset value due to unstable power system, the buffer circuit activates to cushion the voltage spike, preventing over current from damaging the current control circuit and integrated circuit chip.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The residual voltage buffer circuit acts as an intermediary component between the power supply unit and the current control circuit. It mediates the voltage transmission by buffering residual voltage, thereby protecting the current control circuit from direct exposure to harmful over voltage while maintaining normal operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If the residual voltage is not buffered, then the circuit simplicity is maintained, but heat generation in integrated circuit chip occurs due to over voltage

Engineering Contradiction:
Improvecircuit simplicityVSAvoidheat generation
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The harmful residual voltage is extracted and isolated from the main circuit by the buffer circuit. The buffer circuit specifically targets and removes the excessive voltage component that would otherwise generate heat in the integrated circuit chip, separating the harmful element from the functional circuit.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If additional circuits are added to protect against over voltage, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
ImproveLED lighting apparatus reliabilityVSAvoidcontrol circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The residual voltage buffer circuit is designed with multi-functionality to minimize added complexity. It serves multiple purposes: buffering residual voltage, preventing over current, protecting the current control circuit, and maintaining stable LED operation. This universal approach allows one component to address multiple reliability concerns without proportionally increasing circuit complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures stable current flow and prevents part damage and thermal stress, enhancing the lifetime and reliability of LED lighting apparatuses, particularly in high-capacity designs by managing overvoltage and residual voltage effectively.

Implementation Method 1

a residual voltage buffer circuit configured to correspond to an LED channel which finally emits light, and buffer a residual voltage when the rectified voltage rises to a preset value such that the residual voltage occurs

Methodology Applied
Scientific EffectVoltage buffering:

Implementation Method 2

a current control circuit configured to provide a current path corresponding to sequential light emissions of the LED channels in response to a rectified voltage

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS9480113B2Control circuit of LED lighting apparatus
Publication Date: 2016.10.25 SILICON WORKS CO LTD
  • US9480113B2 patent drawing
  • US9480113B2 patent drawing
  • US9480113B2 patent drawing

AI summary

A control circuit of an LED lighting apparatus divided into a plurality of LED channels may include: a current control circuit configured to provide a current path corresponding to sequential light emissions of the LED channels in response to a rectified voltage; and a residual voltage buffer circuit configured to correspond to an LED channel which finally emits light, and buffer a residual voltage when the rectified voltage rises to a preset value such that the residual voltage occurs.