Integrated LED Control Device Voltage Conversion

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Solution Overview

Problem

Existing accent lighting systems face space constraints due to the separation of control units and voltage converters, leading to inefficiencies in voltage conversion and installation challenges, especially when space is limited.

Innovation Solution

A system with control devices that integrate a voltage converter and control unit on a common assembly, eliminating the intermediate voltage conversion step and allowing for a compact, space-saving design, where the voltage converter directly converts 230V to 5V, and each control device is designed to be small and attachable to an elongated profile with the LED strands and data line.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If control units and voltage converters are separated into distinct components, then each component can be optimized independently, but the overall system size increases and installation space requirements increase

Engineering Contradiction:
ImproveIndependent component optimizationVSAvoidInstallation space
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent combines the control unit and voltage converter into a single integrated control device. The control unit includes a microcontroller that directly controls the MOSFETs while the voltage converter circuitry is housed in the same device enclosure, eliminating the need for separate control units and voltage converters, thus reducing overall system size and installation space requirements

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If multiple voltage conversion steps are used (230V to 24V, then 24V to 5V), then voltage conversion can be performed in stages, but the system complexity increases and more components are required

Engineering Contradiction:
ImproveStaged voltage conversionVSAvoidNumber of conversion stages
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the intermediate 24V voltage conversion stage from the system. The voltage converter directly converts 230V to 5V in a single conversion step, removing the unnecessary intermediate step while maintaining reliable voltage conversion through direct switching control of the MOSFETs

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If control units are distributed separately from LED strands, then control functionality can be modular, but installation becomes more complex and space-consuming

Engineering Contradiction:
ImproveModular control functionalityVSAvoidInstallation complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent merges the control unit with the voltage converter housing to create a single integrated control device that is installed directly at the LED strand location. This eliminates the need for separate distributed control units and simplifies installation by reducing the number of components that need to be positioned and connected throughout the system

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enables a more compact and efficient system that can be installed in cramped spaces, allowing for individual control of LEDs and achieving video-like effects while reducing the overall size and complexity of the control units.

Implementation Method 1

the voltage converter (21) is designed to convert a voltage provided by the supply line (23) to a voltage that is suitable for supplying voltage to the LEDs

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentEP2893774B1Monitoring device for control and voltage supply of leds
Publication Date: 2018.04.18 ZUMTOBEL LIGHTING GMBH
  • EP2893774B1 patent drawingFigure 1~2
  • EP2893774B1 patent drawingFigure 3~4
  • EP2893774B1 patent drawingFigure 5~6

AI summary

The invention relates to a monitoring device (20) for the control and voltage supply of LEDs (3), having a voltage converter (21) for converting a voltage, a control unit (22) for controlling the LEDs (3), connections (26) for connecting LEDs (3) or LED banks (2) to the monitoring device (20) and connections (23, 24, 25) for connecting the control device (20) to a supply line and a data line, wherein the voltage converter (21) is designed to convert a voltage provided by the supply line to a voltage which is suitable for the voltage supply to the LEDs (3) and wherein the voltage converter (21) and the control unit (22) are disposed on a common assembly.