LED Controller Power Factor Correction Dynamics for Dimming Compatibility

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Solution Overview

Problem

Conventional dimmers for incandescent light bulbs are incompatible with LED bulbs, leading to flicker issues due to power factor correction circuits, which cause compatibility problems when dimming is applied, resulting in suboptimal power factor and user-perceptible flicker.

Innovation Solution

An LED controller that disables power factor correction during dimming operations, using a dimming sensor to detect conduction angle changes and prevent power factor correction circuit activation, ensuring the LED current follows the clipped sine wave for smooth dimming without flicker.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If power factor correction circuit is used to maintain high power factor, then input voltage and current remain in phase, but compatibility issues arise with conventional dimmers causing flicker

Engineering Contradiction:
Improvepower factorVSAvoidcompatibility with dimmers
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The power factor correction circuit dynamically adjusts its operation mode based on detected dimming conditions. When dimming is detected via the dimming sensor, the circuit transitions from active power factor correction to a mode that allows compatibility with conventional dimmers, eliminating flicker while maintaining acceptable power factor performance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The circuit changes its operational parameters based on the dimming state. During dimming operations, the power factor correction parameters are adjusted or disabled, allowing the LED driver to operate in a manner compatible with conventional dimmer circuits, thereby resolving the flicker issue while maintaining adaptability.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If LED current follows input line voltage for high power factor, then power factor is improved, but dimming compatibility is lost causing flicker

Engineering Contradiction:
Improvepower factorVSAvoiddimming smoothness
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The LED driver dynamically changes its current output characteristics based on dimming detection. When dimming is detected, the driver adjusts its operation to follow the dimmer control signal rather than strictly following the input line voltage, enabling smooth dimming without flicker while maintaining power factor correction when operating at full power.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If single-step AC to DC conversion is used for cost reduction, then device complexity is reduced, but power factor correction during dimming becomes problematic

Engineering Contradiction:
Improveconversion stagesVSAvoiddimming compatibility
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The single-step AC to DC conversion circuit is functionally segmented into distinct operational modes. The circuit maintains its simple single-step architecture but implements logical segmentation of operation: one mode for power factor correction during full-power operation, and another mode for dimming compatibility. This functional segmentation allows the simple hardware to handle multiple operational requirements.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS9345088B2LED control circuits and methods
Publication Date: 2016.05.17 TEXAS INSTRUMENTS INC
  • US9345088B2 patent drawing
  • US9345088B2 patent drawing
  • US9345088B2 patent drawing

AI summary

An LED controller is disclosed herein. An embodiment of the controller includes a first input connectable to a power source and an output connectable to at least one light-emitting diode (LED). A power factor correction circuit is coupled between the first input and the output, wherein the power factor correction circuit operates in a first state when the power factor is corrected and wherein the power factor correction circuit operates in a second state when the power factor is not corrected. The power factor correction circuit is in the first state when no dimming of the LED is sensed, and the power factor correction circuit is in the second state when dimming of the LED is sensed.