LED Channel Current Control with Boosted Resistor Voltage

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Solution Overview

Problem

High-brightness LED lamps face power loss and EMI issues due to heat generation from channel resistors and rapid voltage changes during switching operations, making it challenging to maintain target current and reduce electromagnetic interference.

Innovation Solution

A lamp control device that boosts the channel resistor voltage using a booster circuit with pumping capacitors, adjusts the slope of the channel current through a ramp voltage generator, and varies the slope according to PWM dimming duty to minimize power loss and EMI.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the number of LED channels is increased, then the illumination intensity is improved, but the power loss increases due to heat generation from channel resistors

Engineering Contradiction:
Improveillumination intensityVSAvoidpower loss
Core Design Contradiction:
Illumination intensityVSLoss of energy

Solution Approach 1:

The patent changes the voltage parameter by boosting the channel resistor voltage using a dedicated boosting circuit. This allows the channel resistor value to be reduced (changing resistance parameter) while maintaining sufficient voltage to drive the required channel current, thereby reducing power loss (I²R) while preserving illumination output

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the channel resistor value is reduced to reduce power loss, then the power loss is reduced, but the channel current control becomes difficult

Engineering Contradiction:
Improvepower lossVSAvoidchannel current control precision
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent introduces a boosting circuit as an intermediary component between the voltage source and the channel resistor. This mediator boosts the voltage at the channel resistor to compensate for the reduced resistance value, ensuring that the product of current and resistance (voltage) remains sufficient for precise current control while still reducing overall power loss

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If repeated switching operations are performed to drive LED channels, then the productivity is improved, but EMI increases due to rapid voltage changes

Engineering Contradiction:
ImproveproductivityVSAvoidEMI
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by pre-charging pumping capacitors before switching operations and using them to boost voltage during switching transitions. This preparatory energy storage smooths out rapid voltage changes during switching, reducing EMI while maintaining the ability to drive multiple LED channels efficiently

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces power loss by lowering the channel resistor value, maintains target current, and minimizes EMI by controlling the slope of the channel current, enabling precise current control even at varying dimming duties.

Implementation Method 1

a plurality of pumping capacitors, and configured to boost a channel resistor voltage applied to a channel resistor corresponding to the LED channel

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12103457B2Lamp control device
Publication Date: 2024.10.01 SILICON WORKS CO LTD
  • US12103457B2 patent drawing
  • US12103457B2 patent drawing
  • US12103457B2 patent drawing

AI summary

Disclosed is a lamp control device. The lamp control device may include: a lamp having an LED channel; a channel resistor corresponding to the LED channel; and a controller configured to boost a channel resistor voltage applied to the channel resistor, and retain a channel current of the LED channel as a target current, using the boosted channel resistor voltage.