Internal Current Confinement in LEDs to Limit Efficiency Droop

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Solution Overview

Problem

Current semiconductor-based LEDs face efficiency droop issues due to increased current density, leading to reduced luminous efficacy, and existing technologies struggle to confine current injection effectively, resulting in non-radiative recombination at external surfaces.

Innovation Solution

The development of LED devices with a confined current injection area, where a first current spreading layer pillar is doped with a specific dopant type and a second current spreading layer is doped oppositely, surrounded by a current confinement region, which laterally confines current within the active layer, reducing non-radiative recombination and increasing efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If current density is increased to improve luminous efficacy, then efficiency droop occurs leading to reduced luminous efficacy

Engineering Contradiction:
Improveluminous efficacyVSAvoidefficiency droop
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent applies local quality by creating a current confinement region with different electrical properties than the surrounding active layer. This is achieved through lateral oxidation of the cladding layer to form a high-resistivity barrier that locally modifies current distribution, concentrating current flow in the center of the active layer away from lossy surface regions.

Inventive Principle:
Principle #3Local quality

2Productivity

If current injection area is expanded to reduce current density, then efficiency improves but non-radiative recombination at external surfaces increases

Engineering Contradiction:
ImproveefficiencyVSAvoidnon-radiative recombination
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful effect of surface non-radiative recombination into a benefit by using lateral oxidation to create current confinement barriers. The oxidation process, which initially might be seen as degrading the semiconductor material, is instead utilized to form high-resistivity regions that prevent current from reaching lossy surface areas, thereby eliminating non-radiative recombination pathways.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Use of energy by moving object

If LED size is increased to decrease current density, then efficiency improves but device complexity and integration difficulty increase

Engineering Contradiction:
ImproveefficiencyVSAvoidintegration complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by modifying the electrical resistance parameter of the cladding layer through lateral oxidation. This creates a high-resistivity current confinement barrier that enables efficient current distribution in smaller LED devices, allowing miniaturization without sacrificing efficiency or increasing integration complexity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances internal quantum efficiency and luminous efficacy by confining current internally, reducing non-radiative recombination at external surfaces, allowing operation at lower currents and densities below standard LED conditions, thereby improving light emission efficiency.

Implementation Method 1

a first current spreading layer pillar is doped with a first dopant type and the second current spreading layer is doped with a second dopant type opposite the first dopant type

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

an active layer between a first current spreading layer pillar and a second current spreading layer

Methodology Applied
Scientific EffectLight emission from semiconductor: Light Emitting Diode

Data Source

PatentEP3087617B1LED with internally confined current injection area
Publication Date: 2024.04.10 APPLE INC
  • EP3087617B1 patent drawingFigure 1
  • EP3087617B1 patent drawingFigure 2A~2B
  • EP3087617B1 patent drawingFigure 3

AI summary

Methods and structures for forming arrays of LED devices are disclosed. The LED devices in accordance with embodiments of the invention may include an internally confined current injection area to reduce non-radiative recombination due to edge effects. Several manners for confining current may include etch removal of a current distribution layer, etch removal of a current distribution layer and active layer followed by mesa re-growth, isolation by ion implant or diffusion, quantum well intermixing, and oxide isolation.