LED Current Control for Eye Safety Compliance

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Solution Overview

Problem

Existing illumination systems face challenges in maintaining eye-safe operation across various light sources and colors, as different light sources pose different eye safety risks, making it complex to ensure compliance with eye safety standards, especially when scanning targets with specific properties and varying distances.

Innovation Solution

A method and system for controlling illumination using a processor that retrieves device information about the illumination module, determines acceptable parameter values by comparing desired and maximum constants, and adjusts electrical current and illumination output to ensure eye-safe operation, allowing for modular illumination systems that can adapt to different targets and environments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If different light sources (LED, laser diode) and colors are used to illuminate targets with varying properties and distances, then illumination effectiveness and scanning performance are improved, but eye safety compliance becomes more complex and difficult to maintain

Engineering Contradiction:
Improveillumination effectivenessVSAvoideye safety compliance complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system dynamically adjusts illumination parameters including electrical current, pulse width, and duty cycle based on the detected target type, distance, and required illumination effectiveness. By changing these parameters in real-time, the system maintains eye safety compliance while adapting to different illumination requirements for various targets and scanning scenarios.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system incorporates feedback mechanisms where the processor receives input about target properties and scanning requirements, processes this information to determine safe illumination parameters, and adjusts the illumination accordingly. This closed-loop control ensures that the system maintains eye safety standards while optimizing illumination effectiveness for different applications.

Inventive Principle:
Principle #23Feedback

2Illumination intensity

If electrical current and illumination output are increased to improve scanning performance, then illumination intensity is improved, but eye safety risks increase

Engineering Contradiction:
Improveillumination intensityVSAvoideye safety risk
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The system uses dynamic control of electrical current and illumination output based on real-time requirements. Rather than operating at constant high intensity, the system adjusts parameters such as pulse width and duty cycle to provide sufficient illumination for scanning while limiting total energy exposure to maintain eye safety compliance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs periodic illumination patterns with controlled pulse widths and duty cycles. By using pulsed illumination rather than continuous illumination, the system can achieve high peak intensities for effective scanning while limiting the overall energy exposure time, thus maintaining eye safety compliance.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS11800611B2Algorithmic control of LED current and on time for eye safety
Publication Date: 2023.10.24 ZEBRA TECHNOLOGIES CORP
  • US11800611B2 patent drawing
  • US11800611B2 patent drawing
  • US11800611B2 patent drawing

AI summary

A method and system for controlling illumination according to eye safety standards. The method includes a processor retrieving from a memory of an illumination module, device information indicative of properties of the illumination module. The device information includes a plurality of parameters of an illumination element of the illumination module, and a maximum constant for the illumination element. The maximum constant is associated with a desired eye safety standard and is also indicative of a relationship between at least two parameters of the illumination element. The method further includes receiving, from a user, a desired parameter value for one of the parameters of the plurality of parameters. The processor determines a test constant from the desired parameter value, and the processor compares the test constant and maximum constant to determine if the desired parameter value is an acceptable value.