LED Electrode Structure for Reducing Current Crowding

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional gallium nitride light-emitting diodes (LEDs) face issues with current crowding and low carrier mobility, leading to reduced light-emitting efficiency and reliability due to the current crowding effect at the bottom of the p-type electrode pad.

Innovation Solution

A light-emitting diode structure is developed with a protective layer and insulation layer formed below the extension portion of the electrode, including a transparent conductive layer with holes to expose the conductive layer and improve current spreading, and a second electrode with vias to enhance light extraction efficiency and reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional LED structure with p-type electrode pad is used, then the manufacturing process is simple, but current crowding occurs at the bottom of the pad leading to reduced light-emitting efficiency and reliability

Engineering Contradiction:
Improvelight-emitting efficiency and reliabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electrode structure is segmented into multiple functional layers: the reflective electrode layer (241) is divided into a pad portion (243) and an extension portion (244), with the extension portion extending along the light-emitting layer (212) to distribute current more evenly. Additionally, a transparent conductive layer (230) is introduced as a separate functional layer to further assist current spreading, thereby reducing current crowding and improving reliability without significantly complicating the overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A transparent conductive layer (230) is introduced as an intermediary between the reflective electrode layer (241) and the light-emitting layer (212). This intermediate layer serves as a mediator to distribute current more uniformly across the light-emitting area, preventing current crowding at the electrode-pad interface while maintaining the simplicity of the original electrode structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If the electrode extension portion is added to improve current spreading, then light-emitting efficiency improves, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvelight-emitting efficiencyVSAvoidmanufacturing process complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The extension portion (244) of the reflective electrode layer (241) is merged with the transparent conductive layer (230) in certain regions, creating a combined structure that simultaneously provides current spreading and light extraction functions. This merging reduces the need for separate complex structures while achieving improved light-emitting efficiency through enhanced current distribution.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively enhances light-emitting efficiency and reliability by reducing current crowding and improving current spreading, resulting in superior reflection efficiency and reduced light absorption, thereby improving the overall performance of the LED.

Implementation Method 1

The transparent conductive layer is disposed on the first semiconductor layer and covers the insulation layer

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

The protective layer is disposed on the transparent conductive layer, and has a plurality of first holes formed above and along the extension area of the first electrode region to permit the transparent conductive layer to be exposed

Methodology Applied
Scientific EffectPhysical protection:

Implementation Method 3

The first electrode is disposed on the protective layer, and includes a pad portion and an extension portion. The extension portion fills the first holes so as to electrically connect the transparent conductive layer

Methodology Applied
Scientific EffectElectrical connection: Conduction (electrical)

Implementation Method 4

The light-emitting epitaxial layered unit includes a first semiconductor layer, a second semiconductor layer, and a light-emitting layer sandwiched between the first and second semiconductor layers

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20240429349A1Light-emitting diode and method for manufacturing the same
Publication Date: 2024.12.26 QUANZHOU SANAN SEMICON TECH CO LTD
  • US20240429349A1 patent drawing
  • US20240429349A1 patent drawing
  • US20240429349A1 patent drawing

AI summary

Disclosed is a light-emitting diode which includes a light-emitting epitaxial layered unit, an insulation layer, a transparent conductive layer, a protective layer, a first electrode, and a second electrode. The light-emitting epitaxial layered unit includes a first semiconductor layer, a second semiconductor layer, and a light-emitting layer sandwiched between the first and second semiconductor layers, and has a first electrode region which includes a pad area and an extension area. The insulation layer is disposed on the first semiconductor layer and at the extension area of the first electrode region. Also disclosed is a method for manufacturing the light-emitting diode.